Periclase-magnesium aluminate spinel composite refractory brick and technique for producing the same
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A technology of magnesia-alumina spinel and periclase, which is applied in the field of magnesia-alumina spinel composite refractory bricks
Active Publication Date: 2009-04-22
RUITAI MATERIALS TECHNOLOGY CO LTD +1
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[0007] The research and development of sintered alkaline composite bricks for cement kilns needs to solve the following difficulties:
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Embodiment 1
[0050] In this example, high-purity raw materials are used to manufacture periclase-magnesia-alumina-spinel composite bricks for the hot end of the transition zone of a cement kiln. Wherein, the formula of each layer material is:
[0051] Refractory layer
[0052] The weight of the 5-1mm part accounts for 52% of the total, and the materials are magnesia with a MgO content of 97% and high-purity sintered magnesium-aluminum spinel. The 1-0.088mm part accounts for 12% of the total, and the materials are magnesia and 0.4-0.088mmdel desiliconized zirconium. The part 2 and CaO powder. The specific ratio is as follows:
[0056] 0.4-0.088mm desiliconized zirconium fine particles 2%
[0057] <0.088mm 97% magnesia 24%
[0058] <0.020mm 97% magnesia powder 10%
[0059] <0.020mm desiliconized zirconium powder 1%
[0060] <0.020mm calcium carbonate ...
Embodiment 2
[0076] In this example, bauxite-based magnesium-aluminum spinel is used to make periclase-magnesia-alumina spinel composite bricks for the cold end of the cement kiln transition zone.
[0077] Wherein, the formula of each layer material is:
[0078] Refractory layer
[0079] The weight of the 5-1mm part accounts for 50% of the total, and the materials are magnesia with a MgO content of 95% and alumina-based fused magnesia-aluminum spinel. The 1-0.088mm part accounts for 15% of the total, and the material is 95% magnesia. Parts <0.088mm account for 35% of the total, and the materials are magnesia ball mill powder and magnesia micropowder. The specific compatibility is as follows:
[0085] Additional water reducer (sulfonated melamine resin) 0.15%
[0086] The abo...
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Abstract
The invention relates to an alkaline composite refractory brick, which consists of a periclase-magnesium aluminate spinel flame retardant coating and a periclase-forsterite thermal-protective coating. The proportion of the alkaline composite refractory brick is as follows: 1) the proportion of the flame retardant coating is as follows: 29 to 48 percent of magnesite of between 5 and 1 millimeter, 7 to 16 percent of the magnesium aluminate spinel of between 3 and 1 millimeter, 6 to 20 percent of the magnesite of between 1 and 0.088 millimeter, 0 to 4 percent of desilicated zirconia granules of between 0.4 and 0.088 millimeter, 16 to 25 percent of the magnesite of less than 0.088 millimeter, 0 to 10 percent of magnesite micropowder of less than 0.020 millimeter, 0 to 5 percent of desilicated zirconia micropowder of less than 0.020 millimeter, 0 to 3 percent of calcium carbonate micropowder less than 0.020 millimeter, 0 to 6 percent of lanthanum oxide of less than 0.020 millimeter, and 0 to 0.3 percent of additional water reducing agent (sulfonated naphthaldehyde polymer, sulfonated melamine polymer and polycarboxylic acid or sodium salt thereof); and 2) the proportion of the thermal-protective coating is as follows: 0 to 20 percent of the magnesite of between 3.2 and 1.0 millimeter, 35 to 45 percent of the forsterite of between 3.2 and 1.0 meter, 5 to 15 percent of the magnesite of between 1.0 and 0.088 millimeter, 5 to 15 percent of the forsterite of between 1.0 and 0.088 millimeter, and 30 to 40 percent of grinding powder of the magnesite and the forsterite of less than 0.088 millimeter. The material has the advantages that the material improves the erosion resistance of the flame retardant coating by micropowder technology, and allows the sintering temperature of the flame retardant coating to be matched with that of the thermal-protective coating, thereby producing the periclase-magnesium aluminate spinel alkaline composite refractory brick which has excellent.
Description
technical field [0001] The invention relates to a magnesium-aluminum spinel composite refractory brick. The material is composed of periclase-magnesia-aluminum spinel material refractory layer and periclase-forsterite material insulation layer, which has excellent high temperature resistance, corrosion resistance, thermal shock resistance, and very ideal heat insulation performance. It is suitable for the upper transition zone of cement precalcining kiln, especially the upper transition zone of cement short process and pre-firing new dry process kiln, so as to obtain the effects of longevity, energy saving and kiln body protection. Background technique [0002] Cement precalcining kiln is the main type of kiln in cement industry. In the precalciner kiln, the length of the transition zone accounts for about 40% of the kiln length. The temperature in the transition zone is relatively high, and the kiln skin cannot be hung, and the periclase-magnesia-aluminum spinel material ...
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