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Method for preparing foam concrete foaming agent by sludge protein

A foamed concrete and foaming agent technology, applied in sludge treatment, chemical instruments and methods, water/sludge/sewage treatment, etc., can solve the problems of high production cost, odor, chemical pollution, etc. Mitigate the effect of secondary pollution

Inactive Publication Date: 2010-05-19
HUBEI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although these foaming agents are effective, they are expensive to produce and pollute the environment.
[0004] A large amount of sludge will be produced in the process of wastewater treatment. The sludge is mainly composed of microorganisms, contains a large amount of protein, and also contains some protozoa, metazoans, algae, organic matter, inorganic matter, etc.; Toxic chemicals, pathogenic microorganisms, and heavy metal ions have both the danger of chemical pollution and the danger of biological pollution, which have begun to cause secondary pollution in cities

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1 Add 5%-6% lime (relatively dry matter) to the protein-containing sludge, hydrolyze it in a sealed reactor for 1-2 hours at a temperature of 121-155°C, filter to remove the slag, and obtain a protein solution, which is concentrated to a protein-containing sludge When it is 22-27%, the initial raw material for the sludge protein foam concrete foaming agent is produced, 0.1-0.2% of sodium benzoate is added to the protein solution, and then the xanthan gum is swollen with an amount of 3.0-3.6%. After fully stirring and mixing, the sludge protein foam concrete foaming agent is prepared. The foam stability time of the prepared foaming agent is more than 4 hours, and the foaming ratio reaches or exceeds 50 times. It is suitable for preparing foam concrete panels and thermal insulation of interior and exterior walls. Material.

Embodiment 2

[0021] Example 2 Put the sludge protein foam concrete foaming agent prepared in Example 1 into a mixing tank, mix the foam with perlite, 42.5 grade cement, fly ash, and water and mix evenly, and directly use it for roof insulation Covering, or used for the insulation layer of internal and external walls, or mixing the sludge protein foam concrete foaming agent with rapid hard sulphoaluminate, fly ash, fiber, and water after foaming in an air tank, pouring mold, During the curing process, sludge protein foam concrete energy-saving panels or sandwich panels can be prepared, which are used for high-rise building wall materials or sound insulation materials in high-noise environments.

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PUM

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Abstract

The invention provides a method for producing a protein foam concrete foaming agent by sludge, which comprises the following steps of: adding 5-6 percent of lime into sludge containing protein; carrying out high-temperature hydrolysis for 1-2 hours in a reactor; filtering and removing slag to obtain a protein solution mixture; concentrating, and then adding 0.1-0.2 percent of protective agent and adding 3.0-3.6 percent of xanthan gum to prepare the sludge protein foam concrete foaming agent. The foaming agent has the expansion rate of foam more than 50 and the stable time more than four hours and achieves the production requirement. After foaming, the foaming agent is added with No. 42.5 cement, perlite, pulverized fuel ash and water to be uniformly mixed and can be directly used as heat insulation materials of a roof, an inner wall and an outer wall and a filling material in construction or after foaming by an air tank, the sludge protein foam concrete foaming agent is uniformly mixed with rapid-hardening sulphoaluminate, the pulverized fuel ash, a fiber and water; and a sludge protein foam concrete energy-saving plate or a sandwich plate and a sound insulating material used for a high-rise building wall or a high-noise environment can be prepared in the processes of casting and maintenance.

Description

technical field [0001] The invention relates to a building material, foaming agent for foamed concrete, in particular to a method for preparing foamed concrete foaming agent by utilizing sludge protein. Background technique [0002] Foamed concrete is a building material widely used in modern society, and a large amount of foaming agent is required to produce foamed concrete. [0003] Currently commonly used foaming agents are mainly various surfactants. At present, domestic foaming agents are mainly rosin gum foaming agent, waste animal hair foaming agent, resin soap foaming agent, lignin sulfonate, hydrolyzed blood glue foaming agent, petroleum aluminum sulfonate foaming agent, protein hydrolyzate and polymer surfactants. Domestic foaming agents generally have few functions, poor stability, and low product strength. Foaming agents developed abroad such as Italy and Japan are mostly protein-based, with a large number of foams, good stability, and high product strength. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B24/14C02F11/00
CPCC04B28/065C04B20/023C04B2111/00318C04B2111/28C04B2103/0027C04B38/10C04B28/04C04B2111/00663C04B40/0046C04B2111/00586C04B2111/00612Y02W30/91C04B18/0418C04B20/04C04B24/14C04B2103/60C04B2103/67C04B24/04C04B24/38C04B14/18C04B18/08C04B20/0048
Inventor 李亚东倪红王行国杨兰芳李海波李龙盘
Owner HUBEI UNIV
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