Method for preparing silicon-aluminum aerogel by using fly ash as raw material through normal pressure drying

An atmospheric drying, silica-alumina gel technology, applied in climate sustainability, sustainable waste treatment, solid waste management, etc. High temperature field application and other issues, to achieve the effect of good product quality, strengthening all-round modification, and conducive to environmental protection

Active Publication Date: 2010-06-02
SOUTHWEAT UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, silica airgel has poor thermal stability at high temperatures, and the long-term use temperature should not be higher than 650°C, so it is difficult to apply in high-temperature fields
Alumina airgel not only has low thermal conductivity (30℃, 1atm thermal conductivity is only 29mW / m·k, 800℃\1atm thermal conductivity is only 98mW / m·k), but also has good high temperature thermal stability (long-term The use temperature is as high as 950°C), which is an ideal material for thermal insulation materials; however, the inherent strength of alumina airgel materials, high brittleness, poor ability to block infrared radiation, and difficulty in forming limit the alumina airgel materials. Applications in industry
[0003] In order to obtain porous silicon-aluminum composite aerogels, the method currently used is to use existing silica gel and aluminum salts as raw materials (mostly adopt tetraethyl orthosilicate and aluminum nitrate), according to sol-gel and supercritical drying However, this raw material is relatively expensive and has certain toxicity, and supercritical drying requires the use of an autoclave, which is complicated in process, high in cost, and has certain dangers

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A kind of method that takes fly ash as raw material normal pressure drying to prepare silica-alumina airgel, is to get the calcined product of 5g fly ash and sodium carbonate mixed grinding (by fly ash: sodium carbonate is the quality of 1: 1 Ratio Take fly ash and sodium carbonate, after mixing and grinding, heat preservation and calcining at a temperature of 830°C-1000°C for 100min, the obtained sintered material) is mixed with 20mL3mol / L hydrochloric acid, reacted at room temperature for 30min, and suction filtered The obtained filtrate was adjusted to pH 3 with 3mol / L hydrochloric acid, and left to stand for 5d (days) at room temperature to obtain a hydrogel; %, 40%, 60%, 80%, and more than 99% ethanol aqueous solution soaked the aged hydrogel for 5 hours (hours) to gradually replace the water in the hydrogel, and then replaced the solvent with a mass percentage concentration of 5% TMCS n-butanol solution for surface modification; place the surface-modified gel in a...

Embodiment 2

[0034] A kind of method that takes fly ash as raw material normal pressure drying to prepare silica-alumina airgel, is to get the calcined product of 5g fly ash and sodium carbonate mixed grinding (by fly ash: sodium carbonate is the quality of 1: 1 Take fly ash and sodium carbonate, after mixing and grinding, heat preservation and calcining at 830°C-1000°C for 100min, the obtained sintered material) is mixed with 20mL5mol / L hydrochloric acid, and reacted at a constant temperature of 40°C for 30min, The filtrate after suction filtration was adjusted to pH 9 with 5 mol / L hydrochloric acid, and stood in a 40°C incubator for 2 days to obtain a hydrogel; %, 60%, 80%, and 99% ethanol aqueous solution soaked the aged hydrogel for 10 hours to replace the ionic water in the hydrogel step by step, and then used n-butanol solution with a mass percentage of 5% TMCS to replace the solvent. surface modification. The surface-modified gel was dried in an oven at 120° C. for 20 hours to obta...

Embodiment 3

[0036]A kind of method that takes fly ash as raw material normal pressure drying to prepare silica-alumina airgel, is to get 5g fly ash and sodium carbonate mixed grinding calcined thing (by fly ash: sodium carbonate is the mass ratio of 1: 1 Take fly ash and sodium carbonate, mix and grind them, then heat-preserve and calcinate at 830°C-1000°C for 100min, and mix the obtained sintered material) with 10mL8mol / L hydrochloric acid, react at a constant temperature of 60°C for 30min, pump The filtered filtrate was adjusted to pH 9.5 with 8 mol / L hydrochloric acid, and left to stand in a thermostat at 40° C. for 2.5 days to obtain a hydrogel. The obtained gel was aged at room temperature for 3 days, and then soaked in aqueous ethanol solutions with a mass percent concentration of 20%, 40%, 60%, 80%, and 99% respectively for 10 hours to replace the hydrogel step by step. Ionized water, solvent replacement and surface modification with 5% TMCS n-butanol solution by mass percentage. ...

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Abstract

The invention discloses a method for preparing silicon-aluminum aerogel by using fly ash as a raw material through normal pressure drying, which comprises the following steps of: mixing, grinding and calcining the fly ash and sodium carbonate to enable acidic oxides and amphoteric oxides in the fly ash to react with the sodium carbonate, then dissolving a sintered material with hydrochloric acid, and carrying out suction filtration to obtain a filtrate, i.e. silicon-aluminum sol; settling and aging the silicon-aluminum sol to form silicon-aluminum gel; soaking with circulating water to remove chloride ions; soaking with an ethanol solvent instead of water; soaking with an organosilicon compound as a surface hydrophobic agent for surface hydrophobic treatment; and preparing the silicon-aluminum aerogel through normal pressure drying. The invention uses the industrial waste fly ash as the raw material to replace an organosilicon source with high price and a certain toxicity, and uses normal pressure drying to replace supercritical drying, so the safety performance is greatly enhanced, the production cost is greatly lowered; and the method has simple process and convenient operation and is suitable for large-scale production. The prepared silicon-aluminum aerogel can be widely applied to the fields of heat insulating materials and the like.

Description

technical field [0001] The invention belongs to silica-alumina gel, and relates to a method for preparing silica-alumina airgel by drying coal ash as a raw material under normal pressure. The prepared silica-alumina airgel is widely used in thermal insulation materials and other fields. Background technique [0002] Silica airgel is a new type of low-density, high-porosity nano-porous material with controllable structure. It has a continuous network structure. The pore size and particle diameter range are on the order of nanometers. The typical pore size is 1-100nm. , the solid-state network structure unit size is 1-20nm, the void rate is as high as 80.0%-99.8%, and the specific surface area is as high as 800-1000m 2 / g, therefore, silica airgel has unique mechanical, thermal, acoustic, and optical properties, and has a wide range of applications. However, silica airgel has poor thermal stability at high temperatures, and the long-term use temperature should not be higher ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B14/04C04B18/30
CPCY02W30/91
Inventor 严云陈娜胡志华
Owner SOUTHWEAT UNIV OF SCI & TECH
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