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Difficult-flammble polymer polyether glycol with high solid content and low viscosity as well as preparation method and application thereof

A technology of polyether polyol and high solid content, which is applied in the field of low-viscosity flame-retardant polymer polyether polyol and its preparation and high solid content, can solve the problems of unfavorable foaming process, poor fluidity, low hardness, etc. The effect of reducing the amount of MPP, reducing production costs, and stable quality

Active Publication Date: 2010-08-25
吉安创新聚氨酯科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] But, the disclosed nanoscale flame retardant polymer polyether polyol of Chinese patent CN01134144.0, its solid content is about 28%, relatively on the low side, is the flame retardant polyurethane high resilience foam molding (HRF) of raw material synthesis with it ) The hardness of the product is also relatively low
If the solid content is increased, the viscosity of MPP will be too large and the fluidity will be poor, which is extremely unfavorable to the subsequent foaming process and will greatly reduce the quality of HRF products.
To improve the hardness of HRF products, it is bound to increase the amount of MPP, resulting in increased production costs
Moreover, the specific high-hardness HRF products that cannot be synthesized with existing MPP cannot meet the high requirements for the hardness of HRF products in some fields, such as automobile engine compartment sound insulation pads, sports car seats, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Embodiment 1: Synthesis of highly active polyether polyol.

[0074] In a 2-liter autoclave, add 26.8 grams of trimethylolpropane as an initiator and 2.9 grams of potassium hydroxide as a catalyst, vacuumize and remove oxygen three times, then add 794 grams of propylene oxide, heat up, stir and control the polymerization temperature to 105°C- 110°C, operating pressure 0.4Mpa, remove the heat of polymerization in time after the polymerization starts. Keep the temperature in the kettle between 110°C and 105°C until the pressure in the kettle drops to 0, add 140 grams of ethylene oxide again, and continue the reaction. Once the pressure in the kettle drops to 0, continue the reaction for another 30 minutes and discharge the material. Add neutralizing agent to the neutralization tank, treat with adsorbent, filter and clean, remove low volatile matters under vacuum to prepare high activity polyether polyol.

[0075] Product appearance: clear and transparent

[0076] Hydroxy...

Embodiment 2

[0079] Embodiment 2: Synthesis of high solid content, low viscosity flame retardant polymer polyether polyol

[0080] In the 1000ml glass reaction vessel that stirrer, thermometer and reflux condenser are housed, add the highly reactive polyether polyol 250g synthesized by embodiment 1, melamine 30g, cyanoguanidine 30g, 37% formaldehyde aqueous solution 83g, under stirring React at 95°C for 3 hours, then lower the temperature to below 40°C, add 80g of urea and 100g of 37% formaldehyde again, raise the temperature under stirring, keep at 60°C for 30 minutes, continue to raise the temperature gradually, and dehydrate under reduced pressure to obtain a milky white viscous shape polyether dispersion.

[0081] Product: solid content 42%

[0082] Viscosity: 4100mpa / 25℃

[0083] Storage: no delamination for more than one year

[0084] Electron microscope analysis: particle size between 20nm and 200nm

Embodiment 3

[0085] Example 3: Flame Retardant, Low Smoke Polyurethane High Resilience Molded Foam

[0086] The synthetic polyether polyol of embodiment 1: 65 parts

[0087] The flame retardant polyether polyol synthesized in embodiment 2: 35 parts

[0088] Silicone surfactant: 1 to 2 parts

[0089] Triethylenediamine 33% diethylene glycol solvent catalyst: 0.15 parts

[0090] Bis(dimethylphenylethyl) ether 70% solution: 0.05 part

[0091] Water: 2.5 parts

[0092] Diethanolamine; 1 part

[0093] TDI / MDI blend response index; 1.05

[0094] After mixing at high speed, pour it into a 250*250*150 stainless steel mold, foam at room temperature, and mature at 50℃±5℃.

[0095] Foam apparent density: 60kg / m 3

[0096] Tensile strength: 120Kpa

[0097] Elongation at break: 125%

[0098] Ball bounce rate: 61%

[0099] Compression resetting, 70℃ / 22hrs: 7%

[0100] Oxygen Index: 29%

[0101] Smoke density when burning: 45%

[0102] Hardness 25% ILD (25% indentation): 247N / 314cm 2 .

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PUM

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Abstract

The invention discloses a method for preparing difficult-flammble polymer polyether glycol with high solid content and low viscosity. The method comprises the following steps of: firstly carrying out polycondensation on tripolycyanamide, cyanoguanidine, formaldehyde and polyether glycol with high activity by using a two-step process; then adding urea and formaldehyde into the mixture to condense at 40-160 DEG C for 5-16 hours to obtain the difficult-flammble polymer polyether glycol (MPP) with the particle diameter of 10-200nm, the solid content of 40-45 percent and the viscosity of lower than 5000mPa.s / 25 DEG C. The MPP has the characteristics of difficult flammability, low fuming, opening property and hardening property, and replace fire retardant and common polymer polyether glycol in a high-bounce foaming plastic moulding formula. Because of high solid content, the use level of MPP and the production cost can be reduced under the condition of requiring common hardness. The invention also discloses a polyurethane foaming plastic with difficult flammability, low smoke and high bounce, which is synthesized by taking the MPP used as the raw material; the difficult-flammble degree of the polyurethane foaming plastic is high, and the oxygen index is up to 33 percent.

Description

technical field [0001] The invention belongs to the field of polyurethane synthetic materials, in particular to a high-solid-content, low-viscosity flame-retardant polymer polyether polyol, a preparation method and application thereof. Background technique [0002] Where the main chain of the polymer molecule is composed of an ether chain (-R-O-R'-), the resin whose molecular end group or side group contains hydroxyl group (-OH) is called polyether polyol. It is generally composed of alkylene oxide, ethylene oxide, propylene oxide, tetraoxyfuran and other compounds, with polyols as initiators, and the resins synthesized by ring-opening homopolymerization and copolymerization are all such products. Polyether polyols used in polyurethane foam, etc. are classified according to molecular composition and structure, and mainly include the following four types; [0003] 1. Propylene oxide homopolyether, propylene oxide monomer is reacted with various polyols (such as propylene gly...

Claims

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Application Information

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IPC IPC(8): C08G65/333C08G65/331C08G65/28C08G18/50C08G101/00
Inventor 朱吕民朱旭文卢海文朱雁飞傅裕祥
Owner 吉安创新聚氨酯科技有限公司
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