Core-shell Al-Sn-Bi lead-free solder and preparation method thereof
A lead-free solder, core-shell type technology, applied in the direction of coating, etc., can solve the problems of restricted powder application, difficult control, complicated process, etc., and achieve the effect of reducing bridging defects, simple preparation process and short process
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Embodiment 1
[0022] Weigh 0.7441g pure aluminum (purity is 99.99wt.%), 1.4070g pure bismuth (purity is 99.99wt.%), 1.0237g pure tin (purity is 99.99wt.%), (by mass percentage, Al: Bi= 34.6:65.4, Bi:Sn=57.9:42.1), put it into a quartz crucible with a leak hole in the bottom with a diameter of 0.8mm, put the quartz crucible with metal into a vacuum induction furnace to evacuate to 6.7Pa, and fill it with After being protected by 0.06MPa pure argon gas, the metal is melted by induction. After the metal is melted and overheated to 1130°C, keep it warm for ten minutes, and then fill the top of the crucible with 0.02MPa argon gas to make the alloy melt flow out from the leak hole of the crucible. And drop it into the 200℃ methyl silicone oil 2cm below the crucible. After the alloy melt drops completely, use a sieve to screen out the alloy spheres with a diameter of 0.02-1.4mm, and then get the core-shell aluminum-tin-bismuth lead-free solder . .
[0023] The schematic diagram of the cross-sect...
Embodiment 2
[0026] Weigh 0.7444g pure aluminum (purity is 99.99wt.%), 1.3917g pure bismuth (purity is 99.99wt.%), 1.0553g pure tin (purity is 99.99wt.%), (by mass percentage, Al: Bi= 34.8:65.2, Bi:Sn=56.9:43.1), put it into a quartz crucible with a leak hole in the bottom with a diameter of 0.8mm, put the quartz crucible with metal into a vacuum induction furnace to evacuate to 5.9Pa, and fill it with After being protected by 0.06MPa pure argon gas, the metal is melted by induction. After the metal is melted and overheated to 1180°C, keep it warm for ten minutes, and then fill the top of the crucible with 0.04MPa argon gas to make the alloy melt flow out from the leak hole of the crucible. And drip into the methyl silicone oil at room temperature 3cm below the crucible, until the alloy liquid is completely dripped, and then use a sieve to screen out alloy spheres with a diameter of 0.02-1.4mm to obtain the core-shell aluminum-tin-bismuth lead-free solder.
[0027] The cross-sectional sche...
Embodiment 3
[0031] Weigh 0.8131g pure aluminum (purity is 99.99wt.%), 1.5671g pure bismuth (purity is 99.99wt.%), 1.1470g pure tin (purity is 99.99wt.%), (by mass percentage, Al: Bi= 34.2: 65.8, Bi: Sn=57.7: 42.3), put into a quartz crucible with a diameter of 0.8mm leakage hole at the bottom, other processes are similar to Example 2, the difference is that the temperature of methyl silicone oil is 200°C, and Schematic diagram of the cross-sectional structure of the core-shell Al-Sn-Bi lead-free solder and figure 1 Similar to the core-shell structure. Through the energy spectrum analysis of the shell layer composition of the solder with a diameter of 1.1mm, the weight ratio of tin and bismuth in the shell layer is: Sn:Bi=41.7:58.3. When the solder diameter is 0.6 mm, the composition ratio of tin and bismuth in the shell is: Sn: Bi = 42.3: 57.7.
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