New technology for preparing electrolytic manganese metal solution and recycling iron by reducing pyrolusite with iron scraps

A technology for electrolysis of manganese metal and pyrolusite is applied in the field of manganese sulfate solution, which can solve the problems of difficulty in filtering and removing impurities, high cost, large amount of slag, etc., and achieve the effects of simplified process flow, fast reaction speed and mild conditions.

Inactive Publication Date: 2011-03-23
HUNAN UNIV OF SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2. One-step method of two mines: crush and mix a certain proportion of pyrolusite and pyrite evenly, and then leaching with sulfuric acid can reduce the manganese dioxide in pyrolusite to manganese sulfate, which saves the high-temperature roasting process compared with the reduction roasting method , Simplify the equipment and its process flow, the price of pyrite is low, the source is wide, and the cost is reduced, but the manganese leaching rate of the two-mine one-step method is low, there are many filter residues, it is difficult to purify and remove impurities, and it is difficult to obtain qualified electrolytic manganese solution
[0006] 3. Sulfur dioxide leaching method: It is a mature process to directly pass sulfur dioxide into a slurry tank equipped with pyrolusite for reduction, but the by-product manganese dithionate is produced during the leaching reaction process, which affec

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1: pyrolusite contains 33.15% manganese.

[0028] The pyrolusite containing 33.15% manganese was added to the reaction kettle that could accommodate 500 ml, and distilled water was added to make the liquid-solid ratio 10:1. Under the condition of the mechanical stirring intensity of 1000 r / min, the Its concentration reaches 100g / L, and the concentration of ammonium sulfate reaches 100g / L. After mixing evenly, the temperature of the reaction kettle rises to 30 ° C. According to the molar ratio of manganese dioxide and scrap iron scraps in pyrolusite 1:0.6, scrap iron scraps are added, After 60 minutes of reaction, the temperature was raised to 70 °C and the reaction was continued for 60 minutes. Under the condition of keeping the temperature unchanged, heavy calcium carbonate and ammonia water were added in sequence to adjust the pH value to 6.5, SDD was added to remove heavy metals, and slag-liquid separation was carried out. Manganese 0.5%. The obtained ...

Embodiment 2

[0029] Example 2 pyrolusite contains 33.15% manganese

[0030] Add pyrolusite containing 33.15% manganese into a 500 ml reactor, and add the anolyte (main component of anolyte: Mn) when electrolytic manganese is added. 2+ 11.0g / L, sulfuric acid 31.5 g / L, ammonium sulfate 90 g / L) to make the liquid-solid ratio 8:1, under the condition of mechanical stirring intensity of 1500r / min, add concentrated sulfuric acid to the reaction kettle to make the concentration reach 150g / L, the concentration of ammonium sulfate reaches 100g / L, and the temperature of the reaction kettle rises to 40°C after mixing uniformly. According to the molar ratio of manganese dioxide and scrap iron scraps in pyrolusite 1:1.2, scrap iron scraps are added, and after 60min of reaction The temperature was raised to 100°C and the reaction was continued for 60min. Under the condition of keeping the temperature unchanged, heavy calcium carbonate and ammonia water were added in sequence to adjust the pH value to...

Embodiment 3

[0031] Example 3 pyrolusite contains 33.15% manganese

[0032]The pyrolusite containing 33.15% manganese was added to the reaction kettle which could accommodate 500 ml, and distilled water was added to make the liquid-solid ratio 13:1. Under the condition of the mechanical stirring intensity of 2000 r / min, the Its concentration reaches 200g / L, and the concentration of ammonium sulfate reaches 100g / L. After mixing uniformly, the temperature of the reaction kettle rises to 60°C. According to the molar ratio of manganese dioxide and scrap iron scraps in pyrolusite 1:1.0, scrap iron scraps are added. After the reaction for 60min, the temperature was raised to 90°C and the reaction was continued for 60min. Under the condition of keeping the temperature unchanged, heavy calcium carbonate and ammonia water were added successively to adjust the pH value to 6.7, SDD was added to remove heavy metals, and the slag-liquid separation was carried out. Manganese 1%. The obtained solution i...

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PUM

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Abstract

The invention discloses a new technology for preparing manganese sulfate solution which is used for electrolyzing manganese metal and recycling iron through the atmospheric pressure leaching of pyrolusite and iron scraps. The technology comprises the following steps: adding pyrolusite in a certain concentration of sulphuric acid solution, mixing evenly; adding iron scraps used as the reductant in a reaction tank, performing mechanical agitation for 1h-3h under different reaction temperatures to obtain reaction leachate; according to the changes of the reaction time and the pH value, adding heavy calcium carbonate and ammonia water in turn to adjust the pH value of the solution to 6.3-6.7; then adding sodium N,N-dimethyl dithiocarbaminate (SDD) to remove impurities such as heavy metal ions and purify; filtering, adding additive to obtain manganese sulfate solution used for electrolyzing manganese; and recycling iron from filter residue through alkali leaching and acid leaching to produce polyferric sulfate. The invention has the advantage that iron scraps are used as the reductant which have wide sources and rich raw materials and can be leached out under the atmospheric pressure; and iron scraps can be recycled to produce the water purification agent and have great economic benefit.

Description

technical field [0001] The invention relates to a new process for using scrap iron filings as a reducing agent to leaching manganese sulfate solution from pyrolusite at atmospheric pressure for electrolysis of metal manganese, and simultaneously develops a new process for recovering iron and producing polymerized ferric sulfate, which belongs to hydrometallurgy field. Background technique [0002] Scrap iron scraps are produced in the process of machining or machinery manufacturing. After degreasing, scrap iron scraps can be used as chemical raw materials or produce chemical products, turning waste into treasure and reducing waste of resources. my country produces a large amount of scrap iron every year, many of which are discarded due to improper use or direct disposal as a by-product. Recycling has become particularly important. It can not only increase the added value of the economy, but also is the development trend of comprehensive utilization of waste, which is in l...

Claims

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Application Information

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IPC IPC(8): C22B3/08C22B3/46C22B47/00
CPCY02P10/20
Inventor 易清风蔡振勇刘汉勇方明略龚学华
Owner HUNAN UNIV OF SCI & TECH
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