Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

The method that adopts composite ionic liquid catalyst to synthesize tri-n-butyl citrate

A technology of liquid catalysts and compound ions, applied in chemical instruments and methods, organic compound/hydride/coordination complex catalysts, physical/chemical process catalysts, etc., can solve the problem of reaction conversion, catalytic activity, product color lightening wastewater Environmental protection, low acylation reaction temperature, complex production process and other issues, to achieve the effect of reducing the production process time, low reaction temperature, and simple synthesis process

Active Publication Date: 2011-12-21
YICHANG WUDI ELECTROMECHANICAL CO LTD
View PDF7 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] For the tri-n-butyl citrate (TBC) production process, the problems of the traditional process are complex production process, long reaction cycle, dark product color, large equipment investment, serious corrosion, more waste water, complicated post-treatment, environmental pollution, and production cost advanced questions
[0007] Therefore, in order to achieve the purpose of esterification and acylation reaction at low temperature, short time, high conversion rate, high yield, no pollutant discharge, and easy post-treatment, processes such as decolorization and filtration are omitted, and catalysts are reused. In recent years, , the research and development and application of toluenesulfonic acid, inorganic salts, sulfamic acid, heteropolyacids, solid superacids and ionic liquids to replace sulfuric acid catalysts are increasing (for example, Xie Wenlei et al. "Fine Petrochemical Industry" 1998, 4: 7- 9; Deng Xuzhong et al. "Fine Chemical Industry" 2001, 18(2): 83-85; Mao Lixin et al. "Journal of Hunan Institute of Technology" 2005, 18(2): 36-38; Liu Bing et al. CN101402571A; Yan Leng et al.Angew .Chem.Int.Ed.2009, 48: 168-171; Teng Junjiang et al. "Industrial Catalysis" 2010, 18: 67-70; Cai Zhuanghong, Zhengzhou University master's thesis "Annual production of 500 tons of non-toxic plasticizer acetylcitric acid Tributyl Ester Process Design" 2005; Wang Tao et al., 200810042466.2; Yang Jianguo et al., 200610024372.3, but no reports of successful industrial production
The improvement in reaction conversion rate, selectivity, catalytic activity, product color lightening, reduction of waste water volume, catalyst recycling, environmental protection, etc. obtained by these methods cannot be said to be sufficient.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • The method that adopts composite ionic liquid catalyst to synthesize tri-n-butyl citrate
  • The method that adopts composite ionic liquid catalyst to synthesize tri-n-butyl citrate
  • The method that adopts composite ionic liquid catalyst to synthesize tri-n-butyl citrate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Such as figure 2 Shown in the flow process: by the production technology of the present invention's synthetic tri-n-butyl citrate (TBC), add 300kg citric acid, 634kg n-butanol, 0.9kg composite catalyst in succession in 1000L esterification reactor and stir, in the reactor jacket Heat the reaction material to 50°C by introducing heat conduction oil, and react for 3 hours until the esterification is qualified (detected by liquid chromatography). In this reaction kettle, direct vacuum distillation at this temperature, and the n-butanol vapor cools down through the condenser. After that, it enters the butanol recovery tank for recycling. The material after the distillation is put into static kettle and emits catalyzer, the material after layering can obtain 491kg of tri-n-butyl citrate (TBC) of colorless transparent liquid product through neutralization, washing under reduced pressure again after layering, through liquid chromatography Detection, the productive rate reach...

Embodiment 2

[0051] Add 300kg of citric acid, 423kg of n-butanol, and 1.5kg of composite catalyst into a 1000L esterification reaction kettle in turn, and stir. Heat conduction oil into the jacket of the reaction kettle to heat the reaction materials to 65°C, and react for 2 hours until the esterification is qualified (by Liquid chromatography detection), other processing conditions are with embodiment 1, obtain colorless transparent liquid product tri-n-butyl citrate (TBC) 488kg, through liquid chromatography detection, productive rate reaches 99.3%. Product performance indicators are shown in Table 1.

Embodiment 3

[0053] Add 250kg of citric acid, 395kg of n-butanol, and 2.0kg of composite catalyst in a 1000L esterification reaction kettle to stir, and heat the reaction material to 110°C by introducing heat transfer oil into the jacket of the reaction kettle, and react for 2.5 hours until the esterification is qualified (by liquid chromatography detection), other processing conditions are with embodiment 1, obtain colorless transparent liquid product tri-n-butyl citrate (TBC) 412kg, through liquid chromatography detection, productive rate reaches 99.6%. Product performance indicators are shown in Table 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a method for synthesizing tributyl citrate (TBC) by adopting a composite ionic liquid catalyst. The method is characterized by comprising the following steps: firstly carrying out esterification on taking citric acid and n-butyl alcohol which serve as raw materials in the presence of the catalyst, after esterification is qualified, directly utilizing the waste heat to reduce pressure and eliminate alcohol in a reaction kettle to obtain a crude product of tributyl citrate containing the catalyst, then carrying out acetylation and finally carrying out deacidification, standing, cooling, catalyst separation, neutralization, washing and reduced pressure distillation, thus obtaining the colorless transparent liquid TBC without decoloration and pressure filtration. The method has the following advantages: the same amount of the same catalyst is used in esterification and acetylation, thus realizing reuse of the catalyst; the conversion rate is high, the by-products are few and the yield is more than 98%; aftertreatment is simple and convenient, excessive alkaline water for neutralization and washing is not needed, the washing clear water can be reused and no pollutants are discharged; and the reaction temperature is low, the production period is short, the equipment investment is low, the energy consumption is low, and the cost is low.

Description

technical field [0001] The invention relates to a new energy-saving, high-efficiency and clean production process for synthesizing tri-n-butyl citrate (hereinafter referred to as TBC) with a composite ionic liquid catalyst. technical background [0002] At present, in the whole family of plasticizers, the most used type of plasticizer is o-phthalic plasticizer, accounting for about 70% of the entire market, and it is reported that the domestic market accounts for about 90%. A large number of studies have found that some plasticizers in this series of plasticizers have potential carcinogenicity and can indeed induce teratogenicity, mutagenesis and even death in animals, and their use has been strictly controlled abroad. my country has also formulated relevant laws and regulations to phase out the use of phthalates in food packaging materials, medical appliances, children's toys and personal hygiene products. Therefore, the application fields of traditional plasticizers will ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C07C69/704C07C67/08B01J31/26
CPCC07C69/704B01J2231/49B01J31/0282B01J31/26C07C67/08
Inventor 周晓海李光明程颍王旺生
Owner YICHANG WUDI ELECTROMECHANICAL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products