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Modified strengthened and toughened polyethylene solid-wall pipe and preparation method thereof

A technology of strengthening and toughening polyethylene, which is applied in the direction of rigid pipes, pipes, mechanical equipment, etc., can solve problems such as loss of technical interoperability and weakening of innovation awareness, and achieve the effects of expanding applications, ensuring quality, and saving resources

Inactive Publication Date: 2012-07-04
常熟科盈复合材料有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Invention patent application publication number CN102030937A provides "a formula for modified composite polyethylene pipe", which is composed of the following raw materials in mass percentage: recycled high-density low-pressure poly Ethylene 40-60%, recycled medium-density low-pressure polyethylene 5-20%, recycled high-pressure polyethylene 5-10%, reinforcing agent (diamond, graphite or ultra-fine coal powder) 5-15% and antioxidant 3 -15%, from the raw materials it chooses and the application number 200810235124.2 (publication number CN101402759A <name: "modified polyethylene pipe for buried sewage discharge") mentioned in paragraph 0004 of the specification, it can be seen that the pipe is buried The pipes for sewage discharge can be inexpensive because the main raw materials are high- and medium-density low-density polyethylene and high-pressure polyethylene recycled from waste and old. However, there are the following shortcomings: First, due to the The aforementioned reinforcing agents, antioxidants, colorants and lubricants have no chemical modification effect on high- and medium-density low-pressure polyethylene and high-pressure polyethylene, so they cannot show ideal elongation at break and tensile strength Second, the addition of diamond, graphite or ultra-fine coal powder as a reinforcing agent will lead to an increase in the brittleness of the pipe, which is not suitable for non-excavation directional drilling and laying, that is to say, it can only be suitable for excavation buried Third, even if it is suitable for excavation laying, it is picky about the soil quality of the place of use. For example, it is not suitable for quicksand soil environment, because quicksand is easy to settle, causing the pipe to break
[0004] Invention Patent Application Publication No. CN101696291A discloses "wear-resistant ultra-high molecular weight polyethylene pipe and its manufacturing method", due to the use of 2.80-2.85 million high molecular weight polyethylene , so the toughness and flexibility are poor, and it cannot be applied to non-excavation directional drilling and laying; looking at the full text of the patent application, it can be seen that this kind of pipe is an oil well pipe, and the price is extremely expensive. 95-98 parts by weight of ethylene is confirmed
[0005] Invention patent application publication number CN102101924A introduces "a kind of processing method of ultra-high molecular weight polyethylene pipe", the patent application scheme has the following deficiencies, one is ultra-high molecular weight Polyethylene accounts for 90-95%, so it is cheap and not conducive to saving resources; second, the addition of graphite as an additive and the use of ultra-high molecular weight polyethylene will increase the brittleness of the pipe and affect the toughness and flexibility; the third is that the preparation method teaches that the raw materials are stirred at a speed of 20n / min for 5 minutes, but under this process condition, carbon black and graphite with a large specificity will appear concentrated precipitation, which is not conducive to dispersion, thus affecting the quality of the pipe; Fourth, because the patent application scheme directly mixes the raw materials and sends them to the extruder for extrusion, there is a lack of pretreatment of the raw materials, such as pre-drying the raw materials, because under factors such as storage, transportation and natural environment changes, If the moisture (moisture content) of the polyethylene raw material is not controlled, it will seriously affect the quality of the pipe
One of the reasons is that people in the field believe that polyethylene pipes are mature products, and it is difficult to make substantial breakthroughs in the selection of raw materials or the ratio of various raw materials, or that there is little room for breakthroughs, thus weakening people's expectations. Awareness of innovation; second, fear that the exploration will be futile and cause financial, material and human resources to be wasted; third, there is a lack of technical communication between pipe manufacturers and pipe construction departments

Method used

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  • Modified strengthened and toughened polyethylene solid-wall pipe and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0032] A) Material preparation, weigh 100 parts of waste recycled high-density polyethylene (granule), 20 parts of linear low-density polyethylene (granule), 15 parts of polyethylene primary color and metallocene catalyst (granule) by weight 6 parts, obtain raw material, the high-density polyethylene that the waste and old recycling described in this step is by the waste and old high-density polyethylene imported from Thailand, and the index of this waste and old high-density polyethylene is as follows: melt index is 0.65-0.75g / 10min ·5kg·190℃, the ash content is 1% (the ash content can also be called impurities), and the density is 0.965g / ㎝ 3 , the water content is ≤0.1%, and the tensile strength is 27MPa / ㎝ 2 , the linear low-density polyethylene described in this step selects the linear low-density polyethylene that does not contain anti-blocking agent and lubricant by the trade mark that China Daqing Petrochemical General Plant Plastic Factory produces and sells, ...

Embodiment 2

[0037] Only change the index value of waste recycled high-density polyethylene (waste high-density polyethylene) in step A) to: melt index of 0.55-0.65g / 10min·5kg·190°C, ash content of 2%, and density of 0.955 g / ㎝ 3 , the water content is 0.05%, and the tensile strength is 24MPa / ㎝ 2 , change the parts by weight of linear low-density polyethylene to 18 parts, change the parts by weight of polyethylene primary color material to 11 parts, and select the brand of JHMGC100S produced and sold by Jilin Petrochemical Branch of China National Petroleum and Natural Gas Co., Ltd. For polyethylene primary pigments, change the parts by weight of the metallocene catalyst to 3 parts; only change the speed of the mixer in step B) to 20n / min, and change the mixing time to 2min; only change the drying temperature in step C) to Change the moisture content of the mixture to 0.08%; only change the temperature of the first zone to the fourth zone in step D): 170°C for the first zone, 180°...

Embodiment 3

[0039] Only change the index value of the waste recovered high-density polyethylene in step A), that is, the waste high-density polyethylene: the melt index is 0.75-0.85g / 10min·5kg·190°C, the ash content is 1.5%, and the density is 0.960 g / ㎝ 3 , the water content is 0.08%, and the tensile strength is 25.5MPa / ㎝ 2 , change the parts by weight of linear low density polyethylene to 30 parts, change the parts by weight of polyethylene primary pigment to 8 parts, and change the parts by weight of metallocene catalyst to 4.5 parts; only change the parts by weight of step B) Change the speed of the mixer to 22n / min, and change the mixing time to 3min; only change the drying temperature in step C) to 55°C, and change the moisture content of the mixture to 0.06%; The temperature of the zone was changed to: 172°C in the first zone, 175°C in the second zone, 180°C in the third zone, and 160°C in the fourth zone. All the other are the same as the description to embodiment 1.

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Abstract

The invention relates to a modified strengthened and toughened polyethylene solid-wall pipe, belonging to the technical field of a water supply and drainage device. The modified strengthened and toughened polyethylene solid-wall pipe comprises raw materials of the following weight portions: 100 portions of recycled high-density polyethylene, 18-30 portions of linear low-density polyethylene, 8-15 portions of polyethylene unbleached material and 3-6 portions of catalyst. The invention has the advantages that: the pipe is economical, and the application of the water / sewage drainage pipe can be expanded; non-renewable resources can be saved greatly by adopting the recycled high-density polyethylene; since the high-density polyethylene is modified, the tensile strength of the pipe can reach 24.5-27MPa, the elongation at break is up to 550-750 percent, and the pipe has good flexibility; the use of the catalyst in the formula is reasonable, and the formation of the pipe can be improved; the modification of the recycled high-density polyethylene by the linear low-density polyethylene can be ensured by the preparation method, and the strengthening and toughening effects can be achieved; and the pipe quality can be ensured.

Description

technical field [0001] The invention belongs to the technical field of water supply and drainage equipment, and in particular relates to a modified reinforced and toughened polyethylene solid-wall pipe, and also relates to a preparation method thereof. Background technique [0002] Technical information about polyethylene pipes can be found in published Chinese patent documents, such as invention patent authorization announcement number CN101538384B recommending "polyethylene pipes for water supply", which is made of high-density polyethylene 70-80% (weight hundred points), 15-25% (weight percent) of heat-resistant polyethylene, 4.5% (weight percent) of color masterbatch with a carbon black content of 50% and 0.5% (weight percent) of antioxidant 264, consisting of Although the polyethylene pipe produced by the formula can objectively reflect the technical effect mentioned in paragraph 0007 on page 1 of the instruction manual and is suitable for use as a water supply pipe, du...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/08F16L9/12B29C47/92B29C48/92
CPCB29C48/92B29C2948/92704B29C2948/92895
Inventor 陆雪荣
Owner 常熟科盈复合材料有限公司
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