Process method for producing 1 ton of I-690 alloy electroslag remelted ingot in industrialized mode
A technology of electroslag remelting and process method, applied in the direction of improving process efficiency, improving energy efficiency, etc., can solve the problems of falling below 20ppm, unsatisfactory, unsatisfactory effect, etc., and achieve the effect of stable remelting process
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Embodiment 1
[0030] A process method for industrialized production of 1 ton of I-690 alloy electroslag remelting ingot, the remelting electrode is smelted in a vacuum induction furnace, and the specific operation steps are as follows:
[0031] 1) Before remelting, clean the bottom surface of the crystallizer and the inside of the crystallizer. The size of the electrode rod is Φ240mm. The surface must not have serious cracks, heavy skin, fins, scars and slag inclusions. Rust, grease and refractory material fragments adhered to the surface have been cleaned; the crystallizer size is Φ340 / 380×1500mm, and the electrode rod is used after baking at 700°C for 10 hours;
[0032] 2) First, use a polishing wheel to polish the surface of the copper plate on the bottom water tank to remove the adhesion on it;
[0033] 3) Put the dummy plate in the center of the copper plate above the bottom water tank, take the starting plate and place it in the center of the dummy plate, put the solid conductive slag...
Embodiment 2
[0042] The difference with Example 1 is:
[0043] 1) The proportion of slag used is (mass percentage): 52% calcium fluoride, 22% calcium oxide, 20% alumina, 3% titanium dioxide, and the rest is MgO. The purity of each component of the slag system is >98.5%, and the unstable oxide impurities are manganese oxide (MnO), ferrous oxide (FeO), silicon dioxide (SiO 2) total content is less than 0.5%, and the particle size is less than 50 mesh. The slag is used after being baked at 680°C for 10 hours, and the evenly mixed slag is added to the crystallizer at one time. After the slag is added, the gas flame circle is ignited;
[0044] 2) The dummy plate used is made of pure iron, the diameter is 15mm smaller than the diameter of the inner hole at the lower end of the crystallizer, and the thickness is 12mm; the starting plate is an I-690 electrode slice, the diameter is the same as the electrode diameter, and the thickness is 30mm;
[0045] 3) The argon flow rate at the bottom of the...
Embodiment 3
[0048] The difference with embodiment 1 is:
[0049] 1) The proportion of slag used is (mass percentage): 55% calcium fluoride, 18% calcium oxide, 20% alumina, 3% titanium dioxide, and the rest is MgO. The purity of each component of the slag system is >98.5%, and the unstable oxide impurities are manganese oxide (MnO), ferrous oxide (FeO), silicon dioxide (SiO 2 ) total content is less than 0.5%, and the particle size is less than 50 mesh. The slag is used after being baked at 680°C for 10 hours, and the evenly mixed slag is added to the crystallizer at one time. After the slag is added, the gas flame circle is ignited;
[0050] 2) The starting plate is an I-690 electrode slice, the diameter is the same as that of the electrode, and the thickness is 30mm;
[0051] 3) The argon flow rate at the bottom of the crystallizer is 90L / min, and the argon flow rate at the upper part is 50L / min.
[0052] The chemical composition analysis data of the I-690 alloy after remelting are sh...
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