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Water-based complete-synthesis cutting liquid for steel grit die-casting aluminum material as well as preparation method and using method thereof

A cutting fluid, fully synthetic technology, applied in lubricating compositions, petroleum industry, etc., to achieve long service life, reduce emissions, and save economic costs

Active Publication Date: 2013-10-09
AMER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of this, the object of the present invention is to provide a water-based fully synthetic cutting fluid for steel grit die-casting aluminum, a preparation method and a method of use thereof, so as to solve the problem of oxidation of the steel grit die-casting aluminum by the water-based cutting fluid and the effect of the water-based cutting fluid on the steel grit die-casting aluminum. Oxidation of aluminum sprayed die-casting aluminum and the adhesion of aluminum chips to the surface of the machine during the use of water-based cutting fluid, and there is no pollution to the environment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The steel sand die-casting aluminum material of this embodiment is a water-based fully synthetic cutting fluid. The cutting fluid raw materials include the following components by weight percentage: 2% benzotriazole derivative agent, 3% non-ionic emulsifier, and 35% water-based extreme pressure lubricant. , boric acid 4%, glycerin 7%, triethanolamine 8%, dicarboxylate-based compound rust inhibitor 25%, n-octanoic acid coupling agent 8%, anti-hard water agent 0.8%, defoamer 0.1%, purified water balance Add to 100%;

[0020] The raw material of the water-based extreme pressure lubricant includes triethanolamine and dimer acid in a mass ratio of 100:10:40, and distilled water twice as much as tetrameric ricinoleic acid ester and triethanolamine.

[0021] The preparation method of the water-based fully synthetic cutting fluid for the steel sand die-casting aluminum material of the present embodiment comprises the following steps:

[0022] a. Preparation and preparation of ...

Embodiment 2

[0027] The steel sand die-casting aluminum material of this embodiment is a water-based fully synthetic cutting fluid. The cutting fluid raw materials include the following components by weight percentage: 1% benzotriazole derivative agent, 5% nonionic emulsifier, and 30% water-based extreme pressure lubricant. , boric acid 5%, glycerin 5%, triethanolamine 10%, dicarboxylate-based compound rust inhibitor 10%, n-octanoic acid coupling agent 5%, anti-hard water agent 1%, defoamer 0.05%, purified water balance Add to 100%;

[0028] The raw material of the water-based extreme pressure lubricant includes triethanolamine and dimer acid in a mass ratio of 100:10:40, and distilled water twice as much as tetrameric ricinoleic acid ester and triethanolamine.

[0029] The preparation method of the water-based fully synthetic cutting fluid for the steel sand die-casting aluminum material of the present embodiment comprises the following steps:

[0030] a. Preparation and preparation of w...

Embodiment 3

[0035] The steel sand die-casting aluminum material of this embodiment is a water-based fully synthetic cutting fluid. The cutting fluid raw materials include the following components by weight percentage: 3% benzotriazole derivative agent, 2% non-ionic emulsifier, and 40% water-based extreme pressure lubricant. , boric acid 2%, glycerin 10%, triethanolamine 5%, dicarboxylate-based compound rust inhibitor 10%, n-octanoic acid coupling agent 10%, anti-hard water agent 0.5%, defoamer 0.1%, purified water balance Add to 100%;

[0036] The raw material of the water-based extreme pressure lubricant includes triethanolamine and dimer acid in a mass ratio of 100:10:40, and distilled water twice as much as tetrameric ricinoleic acid ester and triethanolamine.

[0037] The preparation method of the water-based fully synthetic cutting fluid for the steel sand die-casting aluminum material of the present embodiment comprises the following steps:

[0038] a. Preparation and preparation of ...

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PUM

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Abstract

The invention discloses water-based complete-synthesis cutting liquid for a steel grit die-casting aluminum material as well as a preparation method and a using method thereof. The cutting liquid comprises the following raw materials: a benzotriazole derivative agent, a non-ionic emulsifier, a water-based extreme-pressure lubricant, boric acid, glycerol, triethanolamine, a dicarboxylate-based composite antirust agent, an n-caprylic acid coupling agent, a hard water resistant agent, a defoaming agent and the balance of pure water, wherein the total amount is 100 percent. The cutting liquid prepared by the method can be used after being diluted by adding water according to the ratio of the cutting liquid to the water of 1:(10-30); the diluent has excellent lubricating property, antirust property and settling property, and has a good protective effect special for steel grit. All the indexes of the 5% diluent reach or exceed the related indexes of GB6144-2010. The cutting liquid has long service life, does not contain harmful substances such as formaldehyde and nitrite, reduces emission, avoids environmental pollution and saves economic cost.

Description

technical field [0001] The invention relates to a cutting fluid for machining, a preparation method and a use method thereof, in particular to a water-based fully synthetic cutting fluid for steel sand die-casting aluminum materials, a preparation method and a use method thereof. Background technique [0002] Sand blasting is to use compressed air to spray sand directly on the surface of the workpiece, and use the strong collision of the sand to remove the surface defects and dirt of the workpiece to achieve the purpose of cleaning and modification. Among the current aluminum die castings, sand blasting is the most widely used post-processing process for those with strict appearance requirements. However, the die-casting aluminum after sandblasting, when cutting, using traditional water-based aluminum cutting fluid, the surface of the workpiece is prone to oxidation such as blackening, darkening and long white hair, resulting in unqualified or even scrapped products. Althou...

Claims

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Application Information

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IPC IPC(8): C10M169/04C10M173/02C10M177/00C10N40/22
Inventor 陈战汪小龙
Owner AMER TECH CO LTD
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