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Condensation mother liquid waste water pretreatment and resource system and method in compound neutralization reactor in disperse blue 56 production process

A reactor and duplex technology, which is applied in the field of condensation mother liquor wastewater pretreatment and resource utilization systems, can solve the problems of harming the health of operators, difficult to adsorb and remove sodium phenolate, and high biological toxicity, and achieves repeated use and removal of nitrous acid. Radical ions, the effect of reducing COD and phenol content

Active Publication Date: 2014-02-19
江苏吉易达环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Difficulties 1. Strong alkalinity in wastewater: The condensation mother liquid wastewater in the production process of Disperse Blue 56 is strongly alkaline and contains 8.7% nitrite ions. If the acid drops are added to the wastewater to neutralize the alkalinity by conventional methods, there will be A large amount of highly irritating nitric oxide and nitrogen dioxide gas escapes, which not only pollutes the air, but also seriously endangers the health of operators;
[0004] Difficulty 2. Wastewater contains high concentration of sodium phenate: the condensation mother liquid wastewater in the production process of Disperse Blue 56 is strongly alkaline, and phenol exists in the form of sodium phenate in the wastewater. It is difficult to remove sodium phenate in alkaline aqueous solution by traditional resin adsorption method;
[0005] Difficulty 3. Wastewater contains a large amount of nitrite ions: the biological toxicity is high, and it is easy to become an important source of water eutrophication factor "nitrogen"

Method used

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  • Condensation mother liquid waste water pretreatment and resource system and method in compound neutralization reactor in disperse blue 56 production process
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  • Condensation mother liquid waste water pretreatment and resource system and method in compound neutralization reactor in disperse blue 56 production process

Examples

Experimental program
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Effect test

Embodiment 1

[0042] Strong Alkaline Condensation Mother Liquor Wastewater COD in the Production Process of Disperse Blue 56 Cr It is 54400mg / L, the pH is greater than 14, and the concentration of phenolic substances is 18900mg / L.

[0043] The wastewater treatment pilot system is attached figure 1 As shown, it includes: sodium hydroxide solution storage tank 1, sulfamic acid storage tank 2, concentrated sulfuric acid storage tank 3, multiple neutralization reactor 4, resin adsorption column 5, acid-base neutralization solid-liquid separator 6, multiple neutralization reactor The water outlet of the reactor is connected with a water inlet of the resin adsorption column, the mixed acid solution inlet is connected with the concentrated sulfuric acid storage tank and the sulfamic acid storage tank respectively, and the sediment discharge port and the acid liquid return port are respectively connected with the acid-base The neutralization solid-liquid separator is connected; the two water inlet...

Embodiment 2

[0053] Waste water quality is with embodiment 1, and waste water treatment system is similar with embodiment 1, and operation steps are as follows:

[0054] 2.1 The strong alkaline condensation mother liquor wastewater in the production process of Disperse Blue 56 is used at a flow rate of v 1 =20L / min into zone I of the compound neutralization reactor, the mixed acid solution of sulfuric acid (mass concentration 95%, flow rate 0.4L / min) and sulfamic acid solution (mass concentration 14.5%, flow rate 14L / min) passes through the acid inlet pipe Enter the compound neutralization reactor, the stirring rate of the mechanical stirrer (120r / min), the reaction is adjusted to the effluent (pH=5);

[0055] 2.2 The water output is v 2 The flow rate of =20L / min enters the adsorption column filled with 220L polystyrene-divinylbenzene ultra-high cross-linked resin, the COD of the first 1800L of adsorbed water drops to 476mg / L, and the concentration of phenolic substances drops to 18.5mg / L...

Embodiment 3

[0062] The wastewater quality is the same as in Example 1, and the treatment system and operation steps are similar to Example 1, but the resin filled in the processing resin column is changed to macroporous polystyrene-divinylbenzene resin.

[0063] 3.1 The strong alkaline condensation mother liquor wastewater in the production process of Disperse Blue 56 is used at a flow rate of v 1 =20L / min into zone I of the compound neutralization reactor, the mixed acid solution of sulfuric acid (mass concentration 95%, flow rate 0.4L / min) and sulfamic acid solution (mass concentration 14.5%, flow rate 14L / min) passes through the acid inlet pipe Enter the compound neutralization reactor, the stirring rate of the mechanical stirrer (120r / min), the reaction is adjusted to the effluent (pH=6);

[0064] 3.2 The water outlet is v 2 The flow rate of =20L / min enters the adsorption column filled with 220L polystyrene-divinylbenzene ultra-high cross-linked resin, the COD of the first 1800L of a...

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Abstract

The invention discloses condensation mother liquid waste water pretreatment and a resource system and a method in a compound neutralization reactor in a disperse blue 56 production process, which belongs to the waste water treatment field. The method comprises the following steps: highly basic condensation mother liquid waste water in the disperse blue 56 production process and a mixed acid solution (sulfuric acid and sulfamic acid) in the compound neutralization reactor are neutralized, three purposes of reducing the pH value of waste water, precipitating phenol and removing nitrite can be simultaneously realized; the neutralized waste water passes through a fixed bed adsorption column filled with adsorption resin, so that residual phenol in the waste water can absorb on the resin column. Resin after adsorption saturation is carried out with desorption and regeneration by using a NaOH solution and then the resin is repeatedly usable, and the desorption liquid passes through the processes of acidity adjusting and vacuum distillation of phenol to realize recycling of phenol. According to the condensation mother liquid waste water which is pretreated in the disperse blue 56 production process, CODCr value is decreased from about 55000mg / L to less than 500mg / L, the phenols substance concentration is decreased from about 19000mg / L to less than 20mg / L, the nitrite ion is decreased from 87000mg / L to less than 20mg / L; thereby the treatment and resource utilization of waste water can be effectively realized.

Description

technical field [0001] The present invention relates to a pretreatment and recycling of wastewater in the production process of Disperse Blue 56, in particular to a compound neutralization reactor and a system and method for pretreatment and resource recovery of condensation mother liquid wastewater in the production process of Disperse Blue 56. Background technique [0002] Disperse Blue 56 (Disperse Blue56, CAS No.: 12217-79-7, also referred to as 56# blue) is an important dye, which will emit a large amount of highly concentrated phenol and sodium nitrite in the production process. Wastewater, Wastewater COD Cr About 55000mg / L, phenol content about 1.9% (mass fraction), nitrite ion content about 8.7% (mass fraction), pH>14, so the wastewater has high toxicity and poor biodegradability, and it is difficult for subsequent treatment. Effective governance can wreak havoc on the environment. There are three technical problems to be solved in the treatment process of the w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C02F9/04C02F1/28C02F1/66C07C39/04C07C37/68
Inventor 王津南杨欣陈晨祁超
Owner 江苏吉易达环保科技有限公司
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