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Preparation method for aluminum alloy brazing flux nanometer powder with different morphologies

An aluminum alloy and nanopowder technology, applied in nanotechnology, nanotechnology, metal processing equipment, etc., can solve the problems of difficult precise operation and control, large adverse environmental impact, and large health damage, and achieves low production costs, and The effect of good welding performance and regular morphology

Active Publication Date: 2014-03-19
上海远葆知识产权服务有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention aims at the problems existing in the preparation of potassium fluoroaluminate brazing flux by the existing chemical precipitation method. These problems mainly focus on the difficulty in precise operation and control of each raw material during the chemical reaction process, and the raw material hydrofluoric acid is harmful to the health of operators. It has a great adverse effect on the environment, so the present invention provides a kind of related nano-potassium fluoroaluminate with low melting point, good environmental performance and brazing performance, and a slight inaccuracy in the composition of raw materials in the chemical synthesis process will not affect the application of brazing flux too much. Preparation method of powder

Method used

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  • Preparation method for aluminum alloy brazing flux nanometer powder with different morphologies
  • Preparation method for aluminum alloy brazing flux nanometer powder with different morphologies

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Effect test

Embodiment 1

[0021] At room temperature, 22.60 g of potassium fluoride dihydrate was formulated into 600 mL of a potassium salt solution with a concentration of 0.4 mol / L, and 1.81 g of polyvinylpyrrolidone was added and dissolved in the above potassium salt solution (potassium fluoride dihydrate and poly The mass ratio of vinylpyrrolidone is 1:0.08), then nitric acid is added in the solution to adjust the pH of the solution=2; 14.49g and 9.66g aluminum chloride hexahydrate are weighed respectively, and the concentration of 150mL and 100mL is 0.4mol / Two kinds of aluminum salt solutions of L; then above-mentioned two kinds of aluminum salt solutions were added dropwise to the above-mentioned potassium salt solution at a speed of 25mL / min at normal temperature and pressure, and stirred with a stirrer at the same time, and continued to stir for 0.6 h; centrifuge the resulting precipitate, wash it twice with distilled water, wash it once with ethanol, and finally dry it in vacuum at 120°C to o...

Embodiment 2

[0023] At room temperature, 28.24g potassium fluoride dihydrate was formulated into 500mL potassium salt solution with a concentration of 0.6mol / L, and 1.98g antistatic agent P was added and dissolved in the above potassium salt solution (potassium fluoride dihydrate and antistatic agent The mass ratio of P is 1:0.07), then add citric acid in the solution to adjust the pH of the solution=3; take 18.11g and 11.14g aluminum chloride hexahydrate respectively, and prepare 300mL and 185mL of 0.25mol / L two A kind of aluminum salt solution; then above-mentioned two kinds of aluminum salt solutions are added dropwise to the above-mentioned potassium salt solution at a speed of 15mL / min at normal temperature and pressure respectively, while stirring with a stirrer, and continue to stir for 0.5h after the dropwise addition; The resulting precipitate was centrifuged, washed twice with distilled water, washed once with ethanol, and finally dried in vacuum at 120°C to obtain two kinds of po...

Embodiment 3

[0025] At room temperature, 37.65g potassium fluoride dihydrate was formulated into 500mL concentration of potassium salt solution of 0.8mol / L, 1.88g coconut oil alkyl oxalamide was added and dissolved in the above potassium salt solution (potassium fluoride dihydrate and The mass ratio of coconut oil alkyloxalamide is 1:0.05), then add acetic acid in the solution to adjust the pH of the solution=4; take 27.52g and 16.10g aluminum chloride hexahydrate respectively, and prepare 100mL and 115mL concentration of 1.0 mol / L of two aluminum salt solutions; then drop the above two aluminum salt solutions into the potassium salt solution at a rate of 0.25mL / min at normal temperature and pressure, and stir with a stirrer at the same time, and continue to stir after the dropwise addition 1h; Centrifuge the generated precipitate, wash it twice with distilled water, wash it once with ethanol, and finally dry it in vacuum at 250°C to obtain two kinds of powders: KAlF with a diameter of 50nm...

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Abstract

The invention discloses a preparation method for aluminum alloy brazing flux nanometer powder with different morphologies, and belongs to the field of welding materials. According to the invention, a brazing flux is prepared according to the following steps: aluminum chloride (AlCl3) and potassium fluoride (KF) are used as raw materials; a surface active agent with a certain amount is added; the pH is adjusted with one of nitric acid (HNO3), hydrochloric acid (HCl), citric acid (C6H8O7) and acetic acid (CH3COOH); two nano-powders of K3AlF6 and KAlF4 are prepared respectively through a chemical precipitation method; then the two nano- powders of K3AlF6 and KAlF4 are mixed uniformly in the mass ratio of 6.445:1. The preparation method is environmental-friendly, simple in technology, and high in repeatability; the prepared brazing flux has good weld-aid performance; the preparation method is suitable for the field of aluminum and aluminum alloy brazing.

Description

technical field [0001] The invention relates to a welding material in the field of welding materials, in particular to a nanometer non-corrosion flux used in the brazing of aluminum and aluminum alloys and a preparation method thereof. Background technique [0002] Non-corrosion fluxes for aluminum and aluminum alloys include Nocolok fluxes and cesium fluoride-aluminum fluoride fluxes. Cesium fluoride-aluminum fluoride based brazing flux, with an operating temperature of about 500°C, can braze most aluminum alloys. However, the main disadvantage of this flux is that the price of CsF is very expensive, and the molecular weight of CsF is very large, which accounts for 71.4% of the flux after conversion into mass fraction, so that the cesium fluoride-aluminum fluoride flux cannot be widely used in large quantities. scale of actual production. The Nocolok brazing flux developed rapidly in the late 1970s was made of KF-AlF 3 eutectic point KAlF 4 with K 3 AlF 6 Composition ...

Claims

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Application Information

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IPC IPC(8): B23K35/363C01F7/54B82Y30/00
CPCB23K35/3605B23K35/362B23K2103/10B82Y30/00
Inventor 冒爱琴金霞刘鸷群冯冰徐超华
Owner 上海远葆知识产权服务有限公司