Polymer composite foam material and preparation method thereof
A composite foaming and polymer technology, applied in the field of high-filling, energy-saving, heat-preservation, fire-proof polymer composite foaming material and its preparation
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[0035] A method for preparing a polymer composite foam material, comprising the following steps:
[0036] The first step, internal mixing: silicone rubber, porcelain powder, ceramic microspheres, aluminum hydroxide, zinc borate, white carbon black, silicone additives, silicone oil, dicumyl peroxide, 10# paraffin oil, stearin Zinc acid, AC foaming agent, diphenylsilanediol, and ferric oxide are added to the internal mixer for banburying. The banburying temperature is 90±5°C, and the banburying time is 6–8 minutes. The silicon Rubber, porcelain powder, ceramic microspheres, aluminum hydroxide, zinc borate, white carbon black, silicone additives, silicone oil, dicumyl peroxide, 10# paraffin oil, zinc stearate, AC foaming agent, di The mass ratio of phenylsilanediol and ferric oxide is: 20-30:40-60:10-15:30-50:5-8:3-5:2-3:0.5-1:0.5-0.8 :2-3:1-2:3-4:2-4:3-5;
[0037] The second step, tablet extrusion: discharge the materials mixed in the first step into the single-screw extruder ...
Embodiment 1
[0043] A method for preparing a polymer composite foam material, comprising the following steps:
[0044] The first step: internal mixing: take 28Kg silicone rubber, 52Kg porcelain powder, 12Kg ceramic microspheres, 38Kg aluminum hydroxide, 6.6Kg zinc borate, 3.8Kg white carbon black, 2.2Kg silicone additives, 0.75Kg silicone oil, 0.6Kg Add dicumyl peroxide, 2.2Kg10# paraffin oil, 0.6Kg zinc stearate, 3.2Kg AC foaming agent, 3.6Kg diphenylsilanediol, 3.3Kg ferric oxide into the internal mixer, fully banbury , the banburying temperature is 92°C, and the banburying time is 6 minutes;
[0045]Step 2: Extrusion: Discharge the materials that have been kneaded in the first step into the single-screw extruder for extruding. Zone 985°C, zone four 112°C, zone five 122°C, zone six 113°C;
[0046] The third step: vulcanization and foaming: the sheet extruded in the second step is sent to a high-temperature foaming furnace for vulcanization and foaming. The temperature of the foaming fu...
Embodiment 2
[0051] The preparation method of polymer composite foam material comprises the following steps:
[0052] The first step: Banbury: take 20Kg silicone rubber, 40Kg porcelain powder, 10Kg ceramic microspheres, 30Kg aluminum hydroxide, 5Kg zinc borate, 3Kg white carbon black, 2Kg silicone additive, 0.5Kg silicone oil, 0.5Kg peroxide Cumene, 2Kg 10# paraffin oil, 1Kg zinc stearate, 3Kg AC foaming agent, 2Kg diphenylsilicone diol, 3Kg ferric oxide were added to the mixer, and the mixing temperature was 90℃. , the mixing time is 6 minutes;
[0053] The second step: Extrusion: The materials that have been mixed in the first step are discharged into the single-screw extruder for extruding. Zone 100°C, zone four 110°C, zone five 120°C, zone six 110°C;
[0054] The third step: vulcanization and foaming: the sheet extruded in the second step is sent to a high-temperature foaming furnace for vulcanization and foaming. The temperature of the foaming furnace is 210 ° C, and the foaming tim...
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