Storage battery agm separator and preparation method thereof, storage battery

A battery and separator technology, applied in the field of battery AGM separator and its preparation, can solve the problems of poor electrolyte retention, easy delamination, insufficient resilience, cycle discharge attenuation, etc., to improve battery capacity and high rate. Effects of discharge capacity, reduction of wetting shrinkage and compressibility, acid absorption and wettability improvement

Active Publication Date: 2016-08-24
湖北雄韬电源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] There are roughly six types of separators currently used for lead-acid batteries: 1. Microporous rubber separators: low porosity, thick substrate, slow electrolyte impregnation speed, the use of natural rubber raw materials limits its wide use, and the manufacturing process is complex, Long cycle, not suitable for lean liquid maintenance-free batteries
2. Polyvinyl chloride (PVC) separators can be divided into two types: sintering method and solvent method according to the manufacturing method: PVC sintering method separators, the pore size is too large and the PVC particles contained in them are under the conditions of thermal deformation, stress and oxidation, etc. Displacement, deformation, etc. will occur, which provides a greater possibility for the separator to seep and short circuit; while the solvent-based PVC separator is only used for gel batteries, most of which rely on imports, high cost, uncertain delivery time, and brittle and easy to break. lead to further cost increases
3. Polypropylene (PP) separator: Among the commonly used separators, PP separators have the largest pore size, low porosity (generally <80%), thin spots (uneven thickness) defects, and are prone to heat and stress. Aging and PP fiber displacement occur under the same conditions, forming a larger pore size, which is easy to form a permeable short circuit; in addition, the weak anti-oxidation ability shortens the life of the positive plate
4. Polyethylene (PE) separator: Although the pore size of the PE separator is small, the problem is that the substrate is thin, and under high temperature, oxidation and other conditions, the mechanical properties of the separator will be reduced, and defects such as cracks, pits, and large pores will appear. Lead dendrite penetration offers opportunities and is more expensive
5. Glass fiber composite partition: The glass fiber composite partition is made of different materials bonded together. Although the problem of puncture resistance strength is solved, the porosity is low (<89%) due to sizing, and the acid absorption is low and the resistance value is low. Large and corner waste cannot be recycled and reused, causing secondary pollution and many other defects
6. AGM separator: AGM separator is the most widely used separator for lead-acid batteries in China. It has many advantages, but there are also some defects, such as large wetting shrinkage, large average pore size, large compressibility, Insufficient resilience, poor toughness, insufficient puncture strength, easy to break and frictional damage, small specific surface area (currently most in the range of 0.8~1.4m2 / g), low wet strength, qualified acid absorption but Poor electrolyte retention and easy stratification (restricting the height of the battery), and defects such as pore size changes due to the smooth surface of the glass fiber that is easy to move when the pressure is high, can cause lead-acid batteries to loose the pole group and rapidly attenuate the cycle discharge. happen etc.

Method used

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  • Storage battery agm separator and preparation method thereof, storage battery
  • Storage battery agm separator and preparation method thereof, storage battery
  • Storage battery agm separator and preparation method thereof, storage battery

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preparation example Construction

[0038] Correspondingly, the embodiments of the present invention provide a method for preparing battery AGM separators with simple process, easy controllable conditions, and easy industrial scale production. The process flow of this method is as figure 1 As shown, it includes the following steps:

[0039] S01: Mix the high-alkali glass wool, medium-alkali glass fiber, and two-component polyester fiber in proportion to prepare a slurry, and then prepare the AGM separator base according to the AGM separator preparation process;

[0040] S02: Add the above-mentioned SiO 2 The glue of the particles is prepared into a glue solution with a concentration of 1.6~2.0% or 1.9~3.0%;

[0041] S03: Coating the glue solution on the surface of the AGM separator substrate for infiltration treatment, and then performing vacuum negative pressure light dehydration treatment, pressure roller treatment, vacuum strong dehydration treatment, secondary pressure roller treatment and drying treatment...

Embodiment 1

[0053] The present embodiment storage battery AGM separator comprises high-alkali glass wool, medium-alkali glass fiber, two-component polyester fiber, glue, and the weight percent of this high-alkali glass wool, medium-alkali glass fiber, two-component polyester fiber, glue is 86:3.6:2.0:8.4; wherein the colloid contains silica sol, silicon dioxide, and dispersant, and the weight ratio of the silica sol, silicon dioxide, and dispersant is 80:6.7:13.3; high-alkali microfiber glass wool includes an average diameter 1.1μm shielding fiber, skeleton fiber with an average diameter of 2.65μm; medium-alkali glass fiber with a fixed diameter of 9μm and a fixed length of 10mm; two-component polyester fiber with a length of 5mm, an outer diameter of 15μm, and a core diameter of 9μm .

[0054] The preparation method of this storage battery AGM separator is as follows:

[0055] S11: Use an electronic balance (accuracy 1.0%) to accurately weigh 10g of various fibers in proportion, add the...

Embodiment 2

[0060] The present embodiment storage battery AGM separator comprises high-alkali glass wool, medium-alkali glass fiber, two-component polyester fiber, glue, and the weight percent of this high-alkali glass wool, medium-alkali glass fiber, two-component polyester fiber, glue is 83.5:3.5:2.0:11. Wherein the glue solution comprises water-based acrylic latex, wetting agent, silane coupling agent, precipitated silica, micron silica, the water-based acrylic latex, wetting agent, silane coupling agent, precipitated silica, micron silica The weight ratio of the high-alkali microfiber glass wool is 67:12:0.2:16:4.8; the high-alkali microfiber glass wool includes shielding fibers with an average diameter of 1.1 μm and skeleton fibers with an average diameter of 2.65 μm; The length is 10mm; the length of the two-component polyester fiber is 5mm, the outer diameter is 15μm, and the core diameter is 9μm.

[0061] The preparation method of this storage battery AGM separator is as follows:...

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Abstract

The invention discloses a battery AGM separator and a preparation method thereof. The battery AGM separator includes high-alkali glass wool, medium-alkali glass fiber, two-component polyester fiber, and glue containing SiO2 particles. The high-alkali glass wool , Medium-alkali glass fiber, two-component polyester fiber, and glue containing SiO2 particles have a weight percentage of 81~87:2.8~4.6:1.8~3.7:8.3~11.4. Compared with the existing technology, the AGM separator has the following advantages: large specific surface area, small pore size, high porosity, high strength, high acid absorption, strong electrolyte retention, large resilience, small resistance, and small wetting shrinkage , The battery is pressurized and assembled with less fiber displacement, and the pore size, porosity and shape change in the battery are small. At the same time, it also provides a method for preparing battery AGM separators with simple process, easy-to-control conditions and secondary molding, and the AGM separators are used in batteries and AGM separators, which can be recycled and reused without pollution.

Description

technical field [0001] The invention belongs to the field of accumulators, and in particular relates to an AGM separator for an accumulator, a preparation method thereof, and an accumulator. Background technique [0002] In my country's rapidly developing electric vehicle industry, although lead-acid batteries are mature in technology, safe and environmentally friendly, due to their short driving range, poor high-rate discharge performance, and short cycle life, it is difficult to compete with lithium power batteries, nickel metal hydride, and fuel batteries. Winning in the competition of secondary batteries such as batteries. One of the important reasons is that the separator factor limits the specific energy, high rate discharge performance and cycle performance of lead-acid batteries. Separator performance is a determining factor affecting battery performance. [0003] There are roughly six types of separators currently used for lead-acid batteries: 1. Microporous rubber...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M2/16H01M10/06H01M50/403H01M50/414H01M50/437H01M50/44H01M50/446
CPCH01M10/06H01M50/446H01M50/403Y02E60/10
Inventor 衣守忠韩俊明裴祖奎陈献群
Owner 湖北雄韬电源科技有限公司
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