[0003] At present, common packaging wires include gold wires,
copper wires, silver wires, alloy wires, etc. Taking silver wires as an example, silver is the element with the lowest resistivity among all materials. Brittle
intermetallic compounds (Ag 2 Al or Ag 4 Al); in addition, pure silver wires are prone to electrolytic
ion migration (ionmigration) inside the packaging material containing
moisture, that is, pure silver will be hydrolyzed and dissolved by the action of
electric current to dissolve silver ions, and then react with
oxygen to become indestructible Stable
silver oxide (AgO), this
silver oxide will deoxidize to form silver atoms, and grow leaf
vein-like silver
whiskers to the positive
electrode, and finally cause a
short circuit between the positive and negative electrodes; therefore, At present, pure silver wires cannot provide the ball forming and stability required by the industry; therefore, some operators use silver-based alloy wires (such as
copper,
platinum,
manganese,
chromium, gold and other elements) as packaging wires, but the formed The wire still cannot have both
low impedance and high reliability properties
[0004] In addition, in order to solve the problem that pure silver bonding wires are also oxidized, some operators have proposed to coat the surface with other
metal coatings to improve oxidation and
corrosion. Please also refer to Nippon Steel
Advanced Materials Co., Ltd. and Nippon Steel Micrometals Co., Ltd. applied for a series of Taiwan invention patents related to junction wires for
semiconductor devices, including "junction wires for
semiconductor devices" disclosed in announcement No. I342809, "junction wires for
semiconductor devices" disclosed in announcement No. I364806, and announcement No. "Bonding wires for semiconductors" disclosed in I364806, "
Copper alloy bonding wires for semiconductors" disclosed in Publication No. 201107499, "
Copper bonding wires for semiconductors and its bonding structure" disclosed in Publication No. The bonding structure of the previous case is generally provided with a
skin layer (which can be palladium,
ruthenium,
rhodium,
platinum, and silver) on the surface of a core material (which can be made of metals such as
copper, gold, and silver). constituted), the above-mentioned bonding wire often has the following disadvantages in actual implementation and use: (a) Because the surface of the
metal-plated wire has a
skin layer, the
hardness is relatively high, and the process current is not easy to control, often resulting in uneven thickness of the
coating , resulting in poor overall yield and low yield in the packaging process; (b) when silver or silver alloy is plated with a palladium layer and used for electric frame off (EFO), the palladium layer on the surface makes balls (free air Ball, FAB) has too hard a ball center, resulting in insufficient strength of the neck above the
solder ball. After wirebonding (WB), the neck fracture often occurs, which in turn leads to the problem of peeling off the joint interface; and the palladium element is in the There is also a problem of segregation in the
solder ball, and the difference in the structure of the ball part greatly affects the bonding conditions
[0005] In addition, generally, when the end of the
wire bonding wire is melted to form a
solder ball, a gas delivery device is used to continuously supply a protective gas (such as
nitrogen,
argon, or
nitrogen-
hydrogen mixture) to protect the solder ball from forming.
Argon can cover and protect the solder balls to avoid oxidation, and the
hydrogen in the
nitrogen-
hydrogen mixture can reduce the oxidized parts on the solder balls, which helps to protect the solder balls from forming. Finally, the solder connected with the solder wire The ball is bonded to the die or the pad of the carrier; however, the use of
shielding gas not only increases the manufacturing cost, but also when the
shielding gas is not properly controlled, the flow rate is unstable or turbulent, which will lead to abnormal burning of the solder balls, making the
wire bonding process The quality of the final product is abnormal, causing problems such as insufficient electrical and interface strength; and pure silver or silver alloy bonding wires are not ball-forming in an environment without protective gas, and cannot meet the quality requirements of the
LED packaging industry process reliability