Novel lightweight composite heat-insulation ceramic construction material and preparation method thereof

A technology of lightweight ceramics and composite thermal insulation, applied in the field of building materials, can solve the problems of sustainable development of the ceramic industry, poor stability and durability, waste residues occupying public resources, etc., which limit the development of urban economy, and achieve remarkable thermal insulation effects. Long service life, good sound absorption effect

Active Publication Date: 2015-08-12
WUJIANG HUACHENG COMPOSITE MATERIAL SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the research on fire-proof structure cannot solve the temperature resistance and flame resistance of organic thermal insulation materials on the wall structure, as well as the release of smoke and poisonous gas by organic thermal insulation materials in a fire, and the melting of thermoplastic organic thermal insulation materials such as EPS and XPS in the combustion process. , dripping and other issues
This means that the inherent defects of low fire protection level, poor stability and durability in organic thermal insulation material technology can no longer meet the social requirements for building thermal insulation materials.
[0003] Background 2: With the rapid development of social economy and ceramic industry, the waste of ceramic industry is increasing day by day. The disposal of these wastes requires a lot of social resources, which partially limits the development of urban economy and the sustainable development of ceramic industry.
At present, the treatment and utilization of ceramic industry waste in my country is relatively low, and a large amount of waste slag occupies public resources and pollutes the environment.
With the increase of the production capacity of the ceramic industry, the amount of waste is increasing. A large amount of ceramic waste is no longer a problem that can be solved simply by landfilling. The accumulation of ceramic waste occupies the land, and the fine dust affects the quality of the local air. The filling of ceramic waste Burying consumes a lot of manpower and material resources, and also pollutes groundwater quality. How to turn waste into treasure and make rational use of ceramic waste has become a top priority for science and technology and environmental protection departments

Method used

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  • Novel lightweight composite heat-insulation ceramic construction material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Example 1: A new lightweight ceramic composite thermal insulation building material, its main raw materials are: 55 parts of waste ceramic materials, 15 parts of calcium carbonate-based waste materials, 10 parts of clay, 15 parts of bentonite, and 8 parts of foaming agent.

[0022] In this embodiment, the calcium carbonate-based waste material is marble powder, and the particle size of the marble powder is 100-200 mesh; the foaming agent is calcium carbonate salt, and the particle size of the calcium carbonate salt is 200-800 mesh.

[0023] The preparation method of the novel lightweight ceramic composite thermal insulation building material comprises the following steps:

[0024] a. Pulverization: Mix 55 parts of waste ceramic materials, 15 parts of calcium carbonate-based waste materials, 10 parts of clay, 15 parts of bentonite, 2 parts of lauryl amine oxide and 100 parts of water, and use wet ball milling to dry the mixture And pass through a 30-mesh sieve. After the...

Embodiment 2

[0027] Example 2: A new lightweight ceramic composite thermal insulation building material, its main raw materials are: 40 parts of waste ceramic materials, 5 parts of calcium carbonate-based waste materials, 1 part of clay, 2 parts of bentonite, and 6 parts of foaming agent.

[0028] In this embodiment, the calcium carbonate-based waste is limestone powder with a particle size of 100-200 mesh; the foaming agent is graphite powder with a particle size of 200-800 mesh.

[0029] The preparation method of the novel lightweight ceramic composite thermal insulation building material comprises the following steps:

[0030] a. Pulverization: Mix 40 parts of waste ceramic materials, 5 parts of calcium carbonate-based waste materials, 1 part of clay, 2 parts of bentonite, 1 part of lauryl amine oxide and 60 parts of water, and use wet ball milling to dry the mixture And pass through a 30-mesh sieve. After the sieve, the raw materials are sprayed and granulated, and passed through a 60-...

Embodiment 3

[0033] Example 3: A new lightweight ceramic composite thermal insulation building material, its main raw materials are: 45 parts of waste ceramic materials, 10 parts of calcium carbonate-based waste materials, 5 parts of clay, 8 parts of bentonite, and 7 parts of foaming agent.

[0034] In the present embodiment, the calcium carbonate-based waste material is a mixture of marble powder and limestone powder, and the particle size of the calcium carbonate-based waste material is 100 to 200 mesh; the foaming agent is graphite powder, and the particle size of the graphite powder is 200 mesh. ~800 mesh.

[0035] The preparation method of the novel lightweight ceramic composite thermal insulation building material comprises the following steps:

[0036] a. Pulverization: Mix 45 parts of waste ceramic materials, 10 parts of calcium carbonate-based waste materials, 5 parts of clay, 8 parts of bentonite, 1 part of lauryl amine oxide and 80 parts of water, and use wet ball milling to dry...

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Abstract

The invention discloses a novel lightweight composite heat-insulation ceramic construction material. The novel lightweight composite heat-insulation ceramic material mainly comprises, by weight, 40-55 parts of ceramic waste, 5-15 parts of calcium-carbonate-based waste, 1-10 parts of clay, 2-15 parts of bentonite and 6-8 parts of foaming agent, and is obtained by subjecting the raw materials in the weight part ratio to smashing, firing and follow-up treatment under a certain conditions. The novel lightweight composite heat-insulation ceramic construction material has the advantages that the ceramic waste is taken as a production raw material, so that comprehensive utilization of industrial waste, energy conservation and environment protection are achieved; the prepared novel lightweight composite heat-insulation ceramic construction material is low in cost and density, small in heat conduction coefficient, high in compressive strength and tensile strength, capable of proofing fire completely and the like.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a novel lightweight ceramic composite thermal insulation building material and a preparation method thereof. Background technique [0002] Background 1: With the increase of major fire accidents associated with wall insulation materials, the construction field proposes to adopt methods such as fire isolation and no cavity in the external wall insulation system, which can solve the problem of easy flame propagation, low Defects that are easy to spread, so as to avoid fire accidents caused by flame spread and spread caused by flammable thermal insulation materials. However, the research on fire-proof structure cannot solve the temperature resistance and flame resistance of organic thermal insulation materials on the wall structure, as well as the release of smoke and poisonous gas by organic thermal insulation materials in a fire, and the melting of thermoplastic organic thermal i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B38/06C04B33/132
CPCY02P40/60
Inventor 费金华
Owner WUJIANG HUACHENG COMPOSITE MATERIAL SCI & TECH
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