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Membrane Separation Oxygen-Enriched Air Enhanced Second-Stage Reformer's Brownian Ammonia Gas Production Process

An oxygen-enriched air, two-stage conversion technology, applied in the direction of inorganic chemistry, chemical instruments and methods, non-metallic elements, etc., can solve the problems of waste in the separation process, and the calorific value is difficult to meet the actual production, so as to increase production capacity and reduce natural gas The effect of consuming and increasing methane content

Active Publication Date: 2017-01-04
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Correspondingly, most of the refined tail gas output by the cryogenic separation process is nitrogen, and the content of methane is only about 16.0% (volume fraction, the same below). Even as fuel gas, its calorific value is difficult to meet the needs of actual production , needs to be mixed with high-quality fuel gas
In addition, methane that has undergone deep desulfurization is used as fuel gas due to the limitation of the process flow, which itself is also a waste of the separation process

Method used

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  • Membrane Separation Oxygen-Enriched Air Enhanced Second-Stage Reformer's Brownian Ammonia Gas Production Process
  • Membrane Separation Oxygen-Enriched Air Enhanced Second-Stage Reformer's Brownian Ammonia Gas Production Process
  • Membrane Separation Oxygen-Enriched Air Enhanced Second-Stage Reformer's Brownian Ammonia Gas Production Process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The traditional Brown ammonia gas production process is adopted.

[0026] The air compressor (1) compresses the air to 3.40MPaG; the compressed air (S-4) is heated up to 510°C in the heater (6) and enters the secondary reformer (7) to react with the primary reforming gas (S-3) . The flow rate of compressed air (S-4) is 2490 kmol / h, and its composition is shown in Table 1. The flow rate of the first-stage reforming gas (S-3) entering the second-stage reformer (7) is 6130 kmol / h, and the composition is shown in Table 2 for detailed data. According to the above stoichiometric ratio, the operating temperature of the secondary reformer (7) can be controlled at about 800°C.

[0027] Table 1 Composition of compressed air (%)

[0028] stream N2 O2 Ar Compressed air S-4 78.08 20.95 0.94

[0029] The flow rate of the secondary conversion gas (S-5) is 9740 kmol / h, H 2 : N 2 is 1.549, and the specific composition is shown in Table 3. After the second...

Embodiment 2

[0035] Brown's synthetic ammonia gas production process using membrane separation oxygen-enriched enhanced second-stage reformer.

[0036] Table 3 Composition of oxygen-enriched air separated by membrane (%)

[0037] stream N2 O2 Ar Compressed air S-4 43.73 56.05 0.22

[0038] The air compressor (1) compresses the air to 3.40MPaG; the compressed air (S-1) removes liquid mist and solid particles in the multi-stage precision filter (2), and then is heated to the set temperature in the preheater (3). A certain operating temperature (40-80°C) enters the membrane separation system (4) to obtain oxygen-enriched air (S-2). The flow rate of compressed air (S-1) is 1520 kmol / h, and its composition is shown in Table 1. The flow rate of oxygen-enriched air obtained by membrane separation is 304 kmol / h, and its composition is shown in Table 3.

[0039] Oxygen-enriched air (S-2) and compressed air (S-4) are heated to 510°C in the heater (6) and enter the seconda...

Embodiment 3

[0052] Brown's synthetic ammonia gas production process using membrane separation oxygen-enriched enhanced second-stage reformer.

[0053] The air compressor (1) compresses the air to 3.40MPaG; the compressed air (S-1) removes liquid mist and solid particles in the multi-stage precision filter (2), and then is heated to the set temperature in the preheater (3). A certain operating temperature (40-80°C) enters the membrane separation system (4) to obtain oxygen-enriched air (S-2). The flow rate of compressed air (S-1) is 1780 kmol / h, and its composition is shown in Table 1. The flow rate of oxygen-enriched air obtained by membrane separation is 356 kmol / h, and its composition is shown in Table 3.

[0054] Oxygen-enriched air (S-2) and compressed air (S-4) are heated to 510°C in the heater (6) and enter the secondary reformer (7) to react with the primary reforming gas (S-3). The flow rate of compressed air (S-4) is 1710 kmol / h, and its composition is shown in Table 1. The fl...

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Abstract

The invention provides a brown synthetic ammonia gas making process of a membrane separation oxygen-enriched air strengthened secondary reformer, and belongs to the field of the chemical fertilizer industry. The oxygen concentration is adjusted by virtue of membrane separation to break the fixed correlation among the air input, the furnace temperature and the hydrogen-nitrogen ratio of a low-temperature conversion gas, thereby realizing the matching between heat balance and material balance. An oxygen-enriched strengthening process has the following advantages: the hydrogen-nitrogen ratio of the low-temperature conversion gas is closer to that of synthetic ammonia raw gas, and the load and separation energy consumption of a deep cooling separation device are significantly reduced; the nitrogen surplus is reduced from the source, the processing capacities of the secondary reformer and a high-low temperature shift converter are improved, and the productivity of synthetic ammonia is improved; and the nitrogen removal amount of the deep cooling separation device is reduced, the methane content of deep cooling refined exhaust gas is greatly improved, the recycling of the exhaust gas serving as a gas making raw material is realized, the consumption of natural gas is reduced, and the desulfurization load is reduced. In general, by using the brown synthetic ammonia gas making process of the oxygen-enriched air strengthened secondary reformer, the production energy consumption of synthetic ammonia can be significantly reduced.

Description

technical field [0001] The invention relates to a Brownian gas-making process for producing synthetic ammonia raw material gas by reforming hydrocarbon steam, and belongs to the field of chemical fertilizer industry. This process uses membrane separation of oxygen-enriched air to strengthen the steam reforming process in the second-stage furnace. While ensuring the heat required for methane conversion, the hydrogen-nitrogen ratio of the low-temperature shift gas is closer to the hydrogen-nitrogen ratio of synthetic ammonia (H 2 : N 2 =3:1), reduce the energy consumption of synthesis gas refining, and increase the methane concentration of the refined tail gas to realize recycling, thereby reducing the production cost of Brown's synthetic ammonia gas production process. Background technique [0002] Ammonia is a very important inorganic chemical product. In 2013, my country's synthetic ammonia output reached 57.45 million tons, more than 1 / 4 of the global output, of which 80%...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B3/36
Inventor 阮雪华朱婷婷贺高红焉晓明李保军郑文姬张宁
Owner DALIAN UNIV OF TECH
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