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Method for preparing Ti(c,n)-containing coating with melamine as carbon-nitrogen precursor

A melamine, carbon-nitrogen precursor technology, applied in coatings, metal material coating processes, etc., can solve the problems of reduced coating performance, burning of coating components, reduced protection, etc., to meet design requirements, easy to scale Quantity and low cost

Active Publication Date: 2017-11-10
HEBEI AGRICULTURAL UNIV.
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In the method of preparing Ti(C,N), TiC, TiN coating, such as laser cladding-laser gas nitriding method to prepare Ti(C,N)-TiN composite cladding layer, nitrogen arc cladding TiCN / Fe Coating, spark deposition reaction synthesis of TiN reinforced metal matrix composite coating, etc., these methods are basically based on N 2 Gas is the nitrogen source, and a high-energy heat source is used to in-situ synthesize Ti(C,N) composite coatings on the surface of the substrate. During the in-situ reaction process, gas-solid or gas-liquid reactions mainly occur, and the nitrogen source is in contact with Ti. Insufficient, resulting in low nitrogen content in the nascent phase formed by the reaction, although it can be increased by increasing N 2 flow method to increase the content of nitrogen in the cladding coating, but accompanied by N 2 When the flow rate increases within a certain range, the energy density of the heat source increases during the cladding process (during nitrogen arc cladding, the energy beam density and enthalpy of the nitrogen arc are higher than those of the argon arc), resulting in an increase in the temperature of the molten pool, which is likely to cause coating The components are severely burned, and even the base material is excessively melted, and N is required during the cladding process. 2 The purity is very high, the density of nitrogen is lower than that of air at normal temperature, and the density of nitrogen after heating is even smaller, so the protection of nitrogen to the molten pool is significantly reduced during the cladding process, and it is also inevitably mixed with air volume Into the protective air flow, so it will produce other harmful phases, which will reduce the performance of the coating

Method used

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  • Method for preparing Ti(c,n)-containing coating with melamine as carbon-nitrogen precursor
  • Method for preparing Ti(c,n)-containing coating with melamine as carbon-nitrogen precursor
  • Method for preparing Ti(c,n)-containing coating with melamine as carbon-nitrogen precursor

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preparation example Construction

[0032] (1) Graphite phase g-C 3 N 4 preparation of

[0033] Put pure melamine into a stainless steel autoclave, seal the lid of the autoclave with graphite, and put it into a muffle furnace for calcination. After 4 hours, stop heating and cool to room temperature with the furnace. After opening the autoclave, a light yellow crude product is obtained. The yellow product is washed with distilled water, dilute hydrochloric acid, and distilled water in sequence, and suction-filtered. The yellow filter cake is placed in a vacuum drying oven to dry in vacuum to obtain a yellow powder sample. The chemical reaction formula is:

[0034]

[0035] (2) Substrate pretreatment

[0036] Remove impurities such as rust, oil stains and oxide layers on the surface of the base metal until metallic luster appears, sandblasting and roughening, then use 99.5% acetone to clean the surface, and dry it with high-pressure air for later use.

[0037] (3) Pre-coating and drying

[0038] With the gr...

Embodiment 1

[0052] In this embodiment, the optimized process parameters are used to prepare Ti(C,N)-enhanced iron-nickel-based composite coatings on the surface of Q235 of 50mm×30mm×10mm. The specific implementation methods are as follows:

[0053] (1) Graphite phase g-C 3 N 4 preparation of

[0054] Put pure melamine into a stainless steel autoclave, seal the lid of the autoclave with graphite, put the autoclave into a muffle furnace and heat it to 550 °C at a heating rate of 3-5 °C / min, maintain 550 °C for 4 hours Afterwards, stop heating and cool down to room temperature with the furnace. After opening the kettle, a light yellow crude product is obtained. Take out the light yellow product and wash with distilled water, dilute hydrochloric acid and distilled water, and filter it with suction. Put the yellow filter cake in a vacuum drying oven for 80- Vacuum drying at 100°C for 6 hours to obtain a yellow powder sample, which is the graphite phase g-C 3 N 4 .

[0055] (2) Substrate p...

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Abstract

The invention discloses a method for preparing a Ti(C,N)-containing coating by using melamine as a carbon-nitrogen precursor, and relates to the technical field of ceramic / metal composite coating preparation. The invention comprises the following steps: (1) preparation of graphite phase g-C3N4; (2) pretreatment of substrate; (3) pre-coating and drying; (4) plasma cladding; (5) finished product. The present invention uses low-cost carbon-nitrogen-containing organic compound-melamine as carbon-nitrogen precursor to prepare carbon nitride powder in advance, which is used as the solid carbon in the in-situ synthesis of Ti(C,N)-containing cermet composite coating Nitrogen source, this powdery solid nitrogen source is stable in structure, easy to weigh, and accurate in quantity, and the amount of solid nitrogen source will directly affect the phase composition, coating structure and performance of the final product of the in-situ reaction after cladding. Therefore, by changing the mass fraction of the solid nitrogen source, the present invention facilitates precise regulation of the structure and properties of the coating to meet the design requirements, and also provides a new method for strengthening the surface of agricultural machinery materials and even tooling and moulds.

Description

technical field [0001] The invention relates to the technical field of preparation of ceramic / metal composite coatings, in particular to a method for preparing titanium carbonitride-containing reinforced iron-nickel-based composite coatings on iron substrates by using an organic compound-melamine as a carbon-nitrogen precursor. Background technique [0002] The main methods for preparing Ti(C,N)-based cermets include powder metallurgy, such as self-propagating high-temperature synthesis and sintering; followed by deposition methods such as chemical vapor deposition, physical vapor deposition, plasma deposition, etc.; and reaction casting. And in-situ synthesis technology such as laser or plasma cladding in-situ synthesis technology. Among them, the powder metallurgy method uses TiC, TiN or Ti(C,N) powder as the hard phase, Ni, Mo, Co, etc. as the binder phase, which is pressed into shape after ball milling, and sintered in a vacuum or controlled atmosphere. Isostatic pressi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
Inventor 屈平屈佳琪李建昌马璐萍赵建国马跃进黄科玫
Owner HEBEI AGRICULTURAL UNIV.
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