Cobalt and molybdenum doped magnesium alloy electrode wire and manufacturing method thereof

A manufacturing method and electrode wire technology, applied in electrode manufacturing, manufacturing tools, electric processing equipment, etc., can solve the problems of insufficient damage resistance of materials, insufficient discharge performance of materials, and loss of molybdenum wire, so as to improve the comprehensive use performance and improve the Application value, effect of improving high temperature performance

Active Publication Date: 2015-12-23
CHENGDU HONGBO INDAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] 2. The strength of the material is low
[0009] 3. Insufficient discharge performance of the material
[0010] 4. Insufficient damage resistance of materials
[0011] 5. Insufficient comprehensive performance of materials
When the diameter is Φ0.18mm, under the same cutting conditions, the average metal cutting amount of the first wire electrode is about 200000mm in a single feeding 2 , the second type of electrode wire has an average metal cutting amount of 300,000mm in a single feeding 2 , the molybdenum wire will be broken or the molybdenum wire will be seriously worn out and need to be replaced

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] (1) Load 200kg of molybdenum dioxide powder into the mixer;

[0039] (2) Mix 1.0 liter of cobalt nitrate solution with a cobalt content of 30 g / liter and 2.0 liters of magnesium nitrate solution with a magnesium content of 30 g / liter, put them in a liquid adder, and add them to the mixer by spraying. Mix while adding;

[0040] (3) Add 300 ml of pure water to wash the liquid feeder, and add the washing liquid to the mixer;

[0041] (4) Mix the molybdenum dioxide powder with the cobalt nitrate solution and the magnesium nitrate solution for 1 hour, then turn on the heating steam to heat the powder to dry, mix while heating, and stop heating after 4 hours of mixing;

[0042] (5) Take out the doped molybdenum dioxide powder after cooling to room temperature;

[0043] (6) The doped molybdenum powder is produced by secondary reduction, which is sieved, mixed, compacted, sintered at intermediate frequency, then subjected to rotary forging, stringing, wire drawing Φ1.0mm annealing, and ...

Embodiment 2

[0046] (1) Load 400kg molybdenum dioxide powder into the mixer;

[0047] (2) Mix 3.0 liters of cobalt nitrate solution with a cobalt content of 40 g / liter and 3.6 liters of magnesium nitrate solution with a magnesium content of 50 g / liter, put them into a liquid adder, and add them to the mixer by spraying. Mix while adding;

[0048] (3) Add 400 ml of pure water to wash the liquid feeder, and add the washing liquid to the mixer;

[0049] (4) Same as Example 1;

[0050] (5) Same as Example 1;

[0051] (6) The doped molybdenum powder is produced by secondary reduction, which is sieved, mixed, compacted, sintered at intermediate frequency, then subjected to rotary forging, stringing, wire drawing Φ1.0mm annealing, and then mechanically processed to Φ0.18mm. A cobalt-doped magnesium-molybdenum alloy wire with a cobalt content of 411ppm and a magnesium content of 615ppm was manufactured.

[0052] The tensile strength of the above-mentioned cobalt-doped magnesium-molybdenum alloy wire is 250...

Embodiment 3

[0054] (1) Put 500kg of molybdenum dioxide powder into the mixer;

[0055] (2) Mix 3.125 liters of cobalt nitrate solution with a cobalt content of 60 g / liter and 4.375 liters of magnesium nitrate solution with a magnesium content of 60 g / liter, put them into a liquid adder, and add them to the mixer by spraying. Mix while adding;

[0056] (3) Add 500 ml of pure water to wash the liquid feeder, and add the washing liquid to the mixer;

[0057] (4) Same as Example 1;

[0058] (5) Same as Example 1;

[0059] (6) The doped molybdenum powder is produced by secondary reduction, which is sieved, mixed, compacted, sintered at intermediate frequency, then subjected to rotary forging, stringing, wire drawing Φ1.0mm annealing, and then mechanically processed to Φ0.18mm. A cobalt-doped magnesium-molybdenum alloy wire with a cobalt content of 515ppm and a magnesium content of 718ppm was manufactured.

[0060] The tensile strength of the above-mentioned cobalt-doped magnesium-molybdenum alloy wire ...

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Abstract

The invention provides a cobalt and molybdenum doped magnesium alloy electrode wire and a manufacturing method thereof. The electrode wire is a molybdenum alloy electrode wire for wire cutting, wherein the molybdenum alloy electrode wire for wire cutting is manufactured in the manner of adding a cobalt element and a molybdenum element to molybdenum dioxide powder and carrying out powder metallurgy and machining. The manufacturing method comprises the steps that the molybdenum dioxide powder is loaded in a blender mixer; a cobalt nitrate solution and a magnesium nitrate solution are mixed and then placed in a liquid adding device and are added into the blender mixer in a spray manner, and mixing is carried out while adding is carried out; after adding is finished, pure water is added to wash the liquid adding device, and washing liquid is added into the blender mixer; mixing and drying are carried out; the molybdenum dioxide powder doped with the cobalt element and the molybdenum element is taken out after being cooled to room temperature; and secondary reduction is carried out to manufacture doped molybdenum powder and the cobalt and molybdenum doped magnesium alloy electrode wire is manufactured in a machined manner through powder screening, mixing, blank pressing, intermediate-frequency sintering, rotary swaging, stringing, drawing and annealing. The high temperature performance, strength of extension, discharging efficiency and damage resistance of molybdenum wires for electrospark wire cutting are improved, and the application value of the electrode wire for wire cutting is increased.

Description

Technical field [0001] The invention relates to a molybdenum alloy electrode wire for wire cutting and a manufacturing method thereof, in particular to a cobalt-doped magnesium-molybdenum alloy electrode wire and a manufacturing method thereof. Background technique [0002] Wire cutting production technology is widely used in the machining industry. The electrode wire used for wire cutting is the main consumable. The wire cutting molybdenum wire is a molybdenum metal electrode wire made of molybdenum. It is used for the wire cutting machine tool with high-voltage electric field and continuous movement. For processing the workpiece, the molybdenum metal electrode wire can perform pulse spark electro-erosion on the workpiece and cut the metal into shape. [0003] At present, there are two main types of wire cutting electrode wires: [0004] 1. Use molybdenum wire of pure molybdenum with a molybdenum content greater than 99% as the wire cutting electrode wire to cut metal workpieces in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H7/24B23H7/22C22C1/05C22C23/00
Inventor 李伟高观金赵登华骆银福蒋月冰
Owner CHENGDU HONGBO INDAL
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