Magnetostatic moving field magnetorheological polishing mechanism test device and processing method thereof

A test device, magnetorheological technology, applied in grinding drive devices, metal processing equipment, grinding/polishing equipment, etc., can solve problems such as loss of polishing pressure, loss of workpiece pressure and polishing effect, and difficulty in ensuring workpiece uniformity. , to achieve the effect of low cost, good surface quality, no surface and sub-surface damage

Active Publication Date: 2016-04-06
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, after long-term experimental verification, it was found that due to the inherent viscoelasticity of magnetorheological fluid, the micro-grinding head would be pressed down after the workpiece passed through the micro-grinding head and could not be recovered, thus losing the pressure on the workpiece and the polishing effect, and there was a serious loss. The problem of polishing pressure makes it difficult to guarantee the uniformity of the workpiece after processing, and the processing principle and method still need a qualitative breakthrough

Method used

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  • Magnetostatic moving field magnetorheological polishing mechanism test device and processing method thereof
  • Magnetostatic moving field magnetorheological polishing mechanism test device and processing method thereof
  • Magnetostatic moving field magnetorheological polishing mechanism test device and processing method thereof

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Experimental program
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Effect test

Embodiment 1

[0027] Such as Figure 1 ~ Figure 3As shown, the magnetostatic dynamic field magneto-rheological polishing mechanism test device of the present invention includes a magneto-rheological abrasive semi-fixed flexible micro-grinding head generator, a static-magnetic dynamic field eccentric conversion device, a polishing disc reverse rotation device, and a magneto-rheological abrasive. The semi-fixed flexible micro-grinding device includes a base 8, a permanent magnetic pole 23, a fixed sleeve 24, a turntable 12, and a polishing disc 3. The static-magnetic dynamic field eccentric conversion device includes a gasket 9, an eccentric sleeve 22, an inner positioning ring 21, The angular contact ball bearing 20, the outer positioning ring 25, the base 8 are clamped on the machine tool table, the turntable 12 is set on the outside of the base 8, the fixed sleeve 24 is installed on the upper part of the base 8, and the turntable 12 and the fixed sleeve 24 are connected with the base 8 con...

Embodiment 2

[0052]The structure of the present invention is the same as that of Embodiment 1, except that the permanent magnet pole 23 is a cylindrical permanent magnet with a diameter of 20mm, the magnetic induction intensity of the end face is 2500GS, the eccentric distance of the eccentric sleeve 22 is 2mm, and the rotating speeds of the workpiece and the permanent magnet pole 23 are respectively 800rpm and 300rpm, the workpiece 31 yaws 15mm from the center to the left and right along the X installation axis.

[0053] The present invention prepares the magnetorheological fluid 30 by the following method: add silicon carbide abrasives with a concentration of 4 to 8% and a particle size of 1 to 5 microns in deionized water, and micron-sized carbonyl iron powder with a concentration of 18%, with a mass percentage of 3 % glycerin, 4% anti-rust agent, fully stirred and vibrated by ultrasonic wave for 15 minutes. When the magnetorheological fluid 30 enters the top of the annular polishing di...

Embodiment 3

[0059] The structure of the present invention is the same as that of Embodiment 1, except that the permanent magnet pole 23 is a cylindrical permanent magnet with a diameter of 15 mm, the end surface magnetic induction is 2000 GS, the eccentricity of the eccentric sleeve 22 is 3 mm, and the rotating speeds of the workpiece and the permanent magnet pole 23 are respectively At 1000rpm and 200rpm, the workpiece 31 is processed along the line cutting track.

[0060] The present invention prepares the magnetorheological fluid 30 through the following method: adding aluminum oxide abrasives with a concentration of 2 to 6% and a particle size of 1.5 to 5 microns in deionized water, and micron-sized carbonyl iron powder with a concentration of 20% and a mass percentage of 4 % glycerin, 5% anti-rust agent, fully stirred and vibrated by ultrasonic wave for 20 minutes. When the magnetorheological fluid 30 enters the top of the annular polishing disc 3 , under the action of the magnetic f...

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Abstract

The invention relates to a magnetostatic moving field magnetorheological polishing mechanism test device and a method. The device comprises a magnetorheological abrasive semi-fixed flexible micro-grinding head generation device, a magnetostatic moving field eccentric conversion device and a polishing disc reverse rotating device; the magnetorheological abrasive semi-fixed flexible micro-grinding head generation device comprises a base, a permanent magnetic pole, a fixed sleeve, a turntable and a polishing disc; the magnetostatic moving field eccentric conversion device includes a gasket, an eccentric sleeve, an inner positioning ring, an angle contact ball bearing and an outer positioning ring; and the polishing disc reverse rotating device comprises an outer gear, a planet gear, an inner gear, a support piece, a fixed disc, a deep groove ball bearing, a mounting shaft and a static piece. The device realizes high-efficiency and constant-pressure ultrasmooth magnetorheological polishing of workpieces under the condition of not updating magnetorheological liquid; the surfaces quality of obtained workpieces is good; the processing efficiency and precision are high; the workpieces have no surface and sub-surface damage; the uniformity degree is high; the material consumption is low; the cost is low; and the device can be applied to processing of various optical elements and semiconductor substrates.

Description

technical field [0001] The invention relates to a static magnetodynamic field magnetorheological polishing mechanism test device and a processing method thereof, in particular to a constant pressure optical element and a semiconductor substrate plane for real-time online trimming of an abrasive semi-fixed magnetorheological flexible micro-grinding head Grinding and polishing device and method. Background technique [0002] With the development of microelectronics, optoelectronics, solar photovoltaic technology and the continuous integration of optics and electronics, the processing precision requirements for hard and brittle material components and optoelectronic components are getting higher and higher. Modern optical lenses, mirrors, functional optoelectronic devices, etc. Optical surfaces not only have surface shape accuracy requirements, but also need to achieve ultra-smooth surfaces and strictly control subsurface damage. With the development of the information industr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00B24B27/00B24B47/12
CPCB24B1/005B24B27/0092B24B47/12
Inventor 潘继生于鹏阎秋生高伟强
Owner GUANGDONG UNIV OF TECH
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