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Preparing method for superfine and high-bending-strength alloy powder used for diamond tool

A technology of diamond tools and flexural strength, which is applied in the field of preparation of ultra-fine alloy powders with high flexural strength for diamond tools, can solve the problems of excessive carcass wear, low tool life, and high price, and achieve enhanced holding force, Improved grip and high cutting performance

Active Publication Date: 2016-08-10
TIZ ADVANCED ALLOY TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there are two disadvantages. One is that the price of Ni is also relatively expensive. In order to reduce the manufacturing cost, the content of Ni can only be reduced; When processing medium and high hardness materials, insufficient bending strength, insufficient toughness, excessive wear of the carcass, and insufficient holding force on the diamond often occur, resulting in low tool life. Therefore, the bending strength of the carcass must be increased to improve the carcass. Impact and wear resistance, and enhance the holding force of diamond

Method used

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  • Preparing method for superfine and high-bending-strength alloy powder used for diamond tool
  • Preparing method for superfine and high-bending-strength alloy powder used for diamond tool
  • Preparing method for superfine and high-bending-strength alloy powder used for diamond tool

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preparation example Construction

[0030] The present invention also relates to a preparation method of ultrafine high bending strength alloy powder for diamond tools, the steps of which are as follows:

[0031] 1) Prepare the metal raw materials, and prepare the metal components according to the weight percentage as follows: Cu: 5-85%, Ni: 1-25%, Sn: 1-20%, Si: 0-8%; Al: 1-15% ;Cr: 5~15%; B: 0.1~5%; V: 0.1~6%; Nb: 0.1~5%; Zr: 0.1~5%; La: 0.1~10%; Fe balance;

[0032] 2) Preparation by using the prepared metal raw materials, followed by steps of ① smelting, ② water atomization, ③ dehydration by pressure filtration, ④ vacuum drying and ⑤ reduction, to obtain the ultrafine high flexural strength water atomized alloy powder of the present invention. Each sub-step in step 2) is described in detail below.

[0033] ①In the smelting step, medium frequency induction furnace is used for smelting. The total amount of material fed to each furnace does not exceed 220kg, and the power is controlled between 60 and 240KW (to...

specific Embodiment 1

[0041] The alloy powder produced by the invention is formulated according to the composition design, the raw materials are smelted at high temperature, atomized with high-pressure water, vacuum dried and hydrogen deoxidized, and the product powder is obtained after sieving. The product powder is hot-pressed into a standard flexural strength sample block, and a three-point flexural strength test is performed with a flexural strength testing machine.

[0042] The metal raw materials and weights used are as follows:

[0043] raw material

Fe

Ni

Cu

Si

sn

Cr

AL

La

V

Nb

Zr

B

Gross weight, kg

weight

119.3

8.8

44.0

6.6

8.8

11.0

15.4

0.25

1.65

1.32

0.24

2.64

220

[0044] A medium-frequency induction smelting furnace with a furnace capacity of 250kg for industrial production is used. The furnace lining is made of magnesia. Fe, Ni, Si, Sn, and Cr are first put into the bottom of the...

specific Embodiment 2

[0048] Compared with Example 1, Example 2 adjusted the raw material addition.

[0049] raw material

Fe

Ni

Cu

Si

sn

Cr

AL

La

V

Nb

Zr

B

Gross weight, kg

weight

77.2

22.0

66.0

6.6

4.4

22.0

11.0

0.5

2.5

2.64

0.24

4.92

220

[0050] The input sequence of raw materials and the smelting method are the same as in Example 1. Adjust the atomization pressure to 135MPa. The atomized water-powder mixture is filtered through compressed air. Put the dehydrated wet powder into a desiccator for vacuum drying. Put the dried powder into the reduction furnace, and reduce it with hydrogen at 550°C for 30 minutes. The reduced powder is sieved with a 500-mesh sieve to obtain the final product powder.

[0051] The final product powder test results are as follows:

[0052]

[0053] The bending strength test results can be found in figure 2 shown.

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Abstract

The invention discloses a preparing method for superfine and high-bending-strength alloy powder used for a diamond tool. The preparing method includes the steps that metal raw materials are prepared and include, by weight percentage, 5%-85% of Cu, 1%-25% of Ni, 1%-20% of Sn, 0%-8% of Si, 1%-15% of Al, 5%-15% of Cr, 0.1%-5% of B, 0.1%-6% of V, 0.1%-5% of Nb, 0.1%-5% of Zr, 0.1%-10% of La and the balance Fe; and the steps of smelting, water atomization, filter pressing dewatering, vacuum drying and reduction are sequentially conducted, and the superfine and high-bending-strength water atomization alloy powder is prepared. Component uniformity of single-particle powder is improved due to the ultrafine granularity of the superfine alloy powder, and meanwhile extremely-high sintering activity is achieved; especially, the added low-melting-point elements promote sintering of a micro liquid phase, a diamond tool bit sintering matrix has higher density, and the holding force on diamond is improved. Due to the fact that the metal structure strengthening alloy elements and the rare earth elements are added, the bending strength is improved to 1900 MPa, finally, the holding force of the matrix on the diamond is improved, and the diamond tool bit tool high in cutting performance is obtained.

Description

[0001] This application is a divisional application filed with the application number 201510845249.7 technical field [0002] The invention relates to the technical field of diamond tool preparation, in particular to a method for preparing ultrafine high-bending-strength alloy powder for diamond tools. Background technique [0003] The cutting mechanism of diamond tools is to use the hardness of diamond to cut hard materials, such as stone, refractory materials, ceramics, semiconductors, concrete, etc. Due to the impact of the diamond during the cutting process, part of the carcass surrounded by the diamond is destroyed, causing the diamond to fall off. Therefore, how to enhance the holding force of the diamond cutter head carcass to the diamond so that the diamond will not fall off prematurely during cutting, thereby improving the cutting efficiency and working life of the diamond tool is a recognized problem in the industry. At present, mixed metal powder or water-atomiz...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F9/08B22F9/22C22C38/54C22C9/00C22C9/01C22C9/02C22C9/06C22C30/04C22C38/42C22C38/46C22C38/48C22C38/50C22C38/18C22C38/16C22C38/14C22C38/12C22C38/08C22C38/06C22C38/02C22C38/32
CPCB22F1/0003B22F9/082B22F9/22B22F2009/0828B22F2009/0848B22F2998/10C22C9/00C22C9/01C22C9/02C22C9/06C22C30/04C22C38/005C22C38/008C22C38/02C22C38/06C22C38/08C22C38/12C22C38/14C22C38/16C22C38/18C22C38/32C22C38/42C22C38/46C22C38/48C22C38/50C22C38/54
Inventor 唐明强王冲赵放
Owner TIZ ADVANCED ALLOY TECH CO LTD
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