Ceramic fiber reinforced nano ceramic bond diamond grinding wheel and preparation method thereof

A vitrified bond and diamond grinding wheel technology, which is applied in metal processing equipment, manufacturing tools, grinding/polishing equipment, etc., can solve the problems of diamond abrasive performance degradation, poor abrasive wetting and coating, and reduced grinding performance. Effects of lubrication, high strength, and improved grinding efficiency

Inactive Publication Date: 2016-10-05
安徽威铭耐磨材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the preparation process of vitrified bond diamond grinding wheel, factors such as the choice of abrasive, vitrified bond, and firing conditions will affect the grinding performance of vitrified bonded diamond grinding wheel, especially the performance of vitrified bond is more important. Traditional The binder generally has high sintering temperature, low strength, and poor wetting and coating on the abrasive, which directly leads to the deterioration of the performance of the diamond abrasive and greatly reduces the grinding performance.

Method used

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Embodiment Construction

[0013] The grinding wheel of this embodiment is made of the following raw materials in parts by weight: diamond abrasive 40 with a particle size of 10 μm, black silicon carbide abrasive 15 with a particle size of 10 μm, ceramic fiber 5, nano ceramic bond 20, colloidal graphite powder 2, tungsten phosphorus Bronze alloy powder 3, ethanol 10, polyvinyl alcohol 2, sodium dodecylsulfonate 0.2, deionized water 100.

[0014] Among them, the nano-ceramic bond is made of the following raw materials in parts by weight: magnesium silicate 1, nano-graphite powder 1, β-eucryptite 2, nano-silicon dioxide 30, nano-aluminum oxide 8, nano-titanium oxide 5, nano-oxide Zinc 1, sodium bismuthate 0.1, diboron trioxide 10, nano-silicon carbide 0.3, lithium oxide 2, the preparation method is: mix all the raw materials evenly, put them into an alumina crucible, and calcinate them in a high-temperature resistance furnace. Calcination conditions In order to raise the temperature to 950°C at a rate of ...

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Abstract

The invention discloses a ceramic fiber reinforced nano ceramic bond diamond grinding wheel. In a preparation process of the ceramic fiber reinforced nano ceramic bond diamond grinding wheel, raw materials such as nano graphite powder and beta-eucryptite are mixed with nanoscale silicon dioxide and aluminium oxide to form a mixture, and the mixture is calcined to form a nanoscale composite nano ceramic bond. Compared with the conventional ceramic bond, the nanoscale composite nano ceramic bond has higher strength and toughness and lower sintering temperature, the high-temperature wettability is better, a thermal expansion coefficient is lower, and a control property to an abrasive is good. In addition, raw materials such as ceramic fiber and aquadag powder that are added to raw materials for grinding wheel production have obvious reinforcing, toughening, temperature resisting and lubricating effects. The ceramic fiber reinforced nano ceramic bond diamond grinding wheel has good abrasion resistance, and high heat resistance and thermal conductivity; the surface of the ceramic fiber reinforced nano ceramic bond diamond grinding wheel is lubricative; the grinding precision of a workpiece is high; the grinding speed is high; and the grinding efficiency can be improved obviously.

Description

technical field [0001] The invention relates to the technical field of preparation of a vitrified bond diamond grinding wheel, in particular to a ceramic fiber-reinforced nano vitrified bond diamond grinding wheel and a preparation method thereof. Background technique [0002] Diamond abrasives have the characteristics of high hardness, high strength, and good wear resistance. They are widely used in the production of abrasive tools for grinding hard and brittle materials and cemented carbide. Diamond grinding wheels are one of the common types of abrasive tools. According to the requirements of diamond grinding wheels The classification of the bond used can be divided into resin bond diamond grinding wheel, metal bond diamond grinding wheel and vitrified bond diamond grinding wheel, etc. The vitrified bond grinding wheel is made of vitrified bond, diamond abrasive and filler according to a certain ratio. , after high temperature sintering, this kind of grinding wheel can so...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/14B24D3/34B24D18/00C04B35/14
CPCB24D3/14B24D3/342B24D18/00B24D18/0009C04B35/14
Inventor 任丽萍任威铭
Owner 安徽威铭耐磨材料有限公司
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