Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Castable for air duct damper

An air duct gate and castable technology, applied in the field of refractory materials, can solve the problems of poor wear resistance, spalling of gate castables, strong thermal shock, etc., so as to improve wear resistance and alkali erosion resistance, optimize construction performance, solve the effect of short life

Inactive Publication Date: 2016-11-09
张婷
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The castables used in the original tertiary air duct shutters have poor wear resistance. Because the hot air in the tertiary air ducts contains a large amount of tiny hot clinker, the castables for the conventional product rams are severely peeled off, resulting in inflexible adjustment of the tertiary air ducts, resulting in kiln abnormal operation of the system
Because the gate is in the tertiary air pipe, it is often washed by the tertiary air, and the temperature of this part changes greatly, the thermal shock is very strong, and the alkaline atmosphere in the hot air is heavy. Due to the defect of material selection, the current castable The service life is less than 6 months, which seriously restricts the operation of the cement production line, affects the production efficiency, increases the production cost, and does not meet the national energy saving and emission reduction requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1, 17% of tabular corundum, 19% of silicon carbide, 30% of ferrochrome slag, 10% of zinc ferrite, 8% of magnesium zirconium olivine, 2% of magnesium potassium titanate, 1% of trizirconium aluminum nitride, and Enstatite 3%, alumina micropowder 5%, calcium zirconate aluminate 2%, high alumina cement 3%. Add 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

Embodiment 2

[0013] Example 2, 22% of tabular corundum, 19% of silicon carbide, 29% of ferrochrome slag, 6% of zinc ferrite, 8% of magnesium zirconium olivine, 2% of potassium magnesium titanate, 1% of zirconium aluminum nitride, and 3% enstatite, 5% alumina micropowder, 2% calcium aluminate zirconate, 3% high alumina cement; plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

Embodiment 3

[0014] Example 3, 22% of tabular corundum, 19% of silicon carbide, 28% of ferrochrome slag, 7% of zinc ferrite, 7% of magnesium zirconium olivine, 2% of magnesium potassium titanate, 2% of trizirconium aluminum nitride, and 3% enstatite, 5% alumina micropowder, 2% calcium aluminate zirconate, 3% high alumina cement, plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
flame retardantaaaaaaaaaa
Login to View More

Abstract

The invention aims at providing a castable for an air duct damper. The castable is provided aiming at the defects in the prior art, and is resistant to high temperature, high in wear resistance and high in alkali corrosion resistance. The other objective of the invention is to provide a preparation method of the castable. According to the technical scheme, the castable is prepared from, by weight, 15%-25% of tabular corundum, 10%-20% of silicon carbide, 23%-30% of ferrochromium slag, 5%-10% of zinc ferrite, 5%-8% of magnesia-zirconia olivine, 1%-3% of potassium magnesium titanate, 1%-2% of nitrogen zirconium aluminide, 3%-5% of clinoenstatite, 5%-10% of alumina micro powder, 2%-3% of zirconia calcium aluminate, 3%-5% of high-alumina cement, 1% of additional Taiyuan purple flower rock, 0.5% of Ti3SiC2, 0.1% of VPEG, 0.05% of TPEG, 0.1% of aluminum potassium sulfate dodecahydrate and 0.05% of potassium chromium alum dodecahydrate.

Description

technical field [0001] The invention belongs to the field of refractory materials, and in particular relates to a pouring material for an air duct shutter and a preparation method thereof. Background technique [0002] Along with the construction upsurge that heats up continuously in our country, the demand for cement is increasing continuously on the market, and the cement factory is also constantly improving the cement manufacturing process. Since the gate of the tertiary air duct on the new dry process cement production line is used to adjust the hot air consumption of the rotary kiln and calciner, the flexible adjustment of the gate will directly affect the clinker production quality and system heat consumption. The castables used in the original tertiary air duct shutters have poor wear resistance. Because the hot air in the tertiary air ducts contains a large amount of tiny hot clinker, the castables for the conventional product rams are severely peeled off, resulting ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 张婷
Owner 张婷
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products