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Method and specialized device for tubular diazotization preparation of 2,5-dichlorophenol

A technology of dichlorophenol and special equipment, which is applied in the fields of chemical instruments and methods, preparation of organic compounds, organic chemistry, etc., and can solve problems such as increased post-processing difficulty and environmental protection pressure, increased side reactions, and instability of diazonium salts, etc. Achieve the effects of overcoming local concentration unevenness, improving heat transfer efficiency, and simple post-processing

Inactive Publication Date: 2016-12-07
ZHEJIANG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The diazotization reaction is a batch-type operation mode, and there are many defects in this method: the diazonium salt is unstable and easy to decompose when heated, so the diazotization reaction must strictly control the reaction temperature (generally around 0°C); The chemical reaction is a strong exothermic reaction, and the dropping rate of sodium nitrite must be strictly controlled during the reaction process; the traditional diazotization is a batch production method, and the diazonium salt stays in the reactor for a long time, which increases the probability of side reactions such as coupling and decomposition The traditional diazotization is a low-temperature reaction, and the ammonium salt is mostly in the state of solid precipitation. At this time, it is a solid-liquid reaction system, and its mass transfer effect is poor. The sodium nitrite solution cannot be quickly mixed into the ammonium salt mixture to achieve uniform mixing at the molecular scale. , increase side reactions, and easily cause safety accidents
A large amount of tar-like waste residue is easily produced during the high-temperature hydrolysis process, which increases the difficulty of post-processing and the pressure on environmental protection
[0003] The methods for preparing 2,5-dichlorophenol by hydrolysis of diazonium salt reported at present include: (1) diazotization is carried out to 2,5-dichloroaniline sulfate with sodium nitrite aqueous solution as diazotizing agent, and partly heavy The nitriding reactant is added into the hydrolysis kettle pre-installed with bottom acid and heated up through the pipeline for hydrolysis (Chemical Production and Technology, 2010, 17 (2): 16-17). The product is taken out by steam distillation during the hydrolysis process, and some heavy The nitriding operation is difficult to control and is not conducive to enlargement; (2) using sodium nitrite solid as a diazotization agent to diazotize 2,5-dichloroaniline sulfate dissolved in 98% sulfuric acid, the obtained diazo liquid is added to Carry out hydrolysis (CN1830943) in the hydrolysis kettle that bottom acid is installed in advance and heat up, this method concentrated sulfuric acid is difficult to recycle and consumption is larger; Sulfate is diazotized in the pipeline, and the obtained diazo solution enters another pipeline for high-temperature hydrolysis (Synthetic Chemistry, 2014, 22(1): 88-90), and the yield is only 85.8%. Many, easy to block the pipeline, difficult to continuous production

Method used

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  • Method and specialized device for tubular diazotization preparation of 2,5-dichlorophenol
  • Method and specialized device for tubular diazotization preparation of 2,5-dichlorophenol

Examples

Experimental program
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Effect test

Embodiment 1

[0038] The structure of the reaction device is as figure 1 , the tubular reactor has a tube length of 10 m and a tube diameter of 1 mm.

[0039] The operation steps are as follows:

[0040] Prepare 2,5-dichloroaniline sulfuric acid aqueous solution: 2,5-dichloroaniline (1620g, 10mol), 98wt% sulfuric acid (5004g, containing H 2 SO 4 50mol), water 2002g;

[0041] Prepare sodium nitrite aqueous solution: sodium nitrite (759g, 11mol), water 1139g;

[0042] Configure the sulfuric acid in the hydrolysis tank: 98wt% sulfuric acid (5004g, containing H 2 SO 4 50mol), water 2002g;

[0043] Toluene (32400g, 352mol);

[0044] Preheat the tubular reactor 14 with jacket 15 and keep it warm at 80°C, prepare 2,5-dichloroaniline sulfuric acid aqueous solution and sodium nitrite aqueous solution in the first batching kettle 1 and the second batching kettle 2 respectively, and Continuously input into the mixer 15 through the first metering pump 5 and the second metering pump 6 respecti...

Embodiment 2

[0046] The structure of the reaction device is as figure 1 , the tubular reactor has a tube length of 30 m and a tube diameter of 4 mm.

[0047] Prepare 2,5-dichloroaniline sulfuric acid aqueous solution: 2,5-dichloroaniline (1620g, 10mol), 98wt% sulfuric acid (5004g, containing H 2 SO 4 50mol), water 2002g;

[0048] Prepare sodium nitrite aqueous solution: sodium nitrite (690g, 10mol), water 2760g;

[0049] Configure the sulfuric acid in the hydrolysis tank: 98wt% sulfuric acid (3002g, containing H 2 SO 4 30mol), water 1201g;

[0050] Toluene (16200g, 176mol); carry out diazotization reaction at 30°C in the tubular reactor 14, the residence time is 60s; reflux in the hydrolysis tank 16 for 2h;

[0051] Other operations were the same as in Example 1, and 1651 g of 2,5-dichlorophenol was finally obtained, with a crude product yield of 101% and a content of 81%.

Embodiment 3

[0053] The structure of the reaction device is as figure 1 , the tubular reactor has a tube length of 20m and a tube diameter of 8mm.

[0054] Prepare 2,5-dichloroaniline sulfuric acid aqueous solution: 2,5-dichloroaniline (1620g, 10mol), 10008g, containing H 2 SO 4 100mol), water 9608g;

[0055] Prepare sodium nitrite aqueous solution: sodium nitrite (656g, 9.5mol), water 3717g;

[0056] Configure the sulfuric acid in the hydrolysis kettle: 98wt% sulfuric acid (1001g, containing H 2 SO 4 10mol), water 961g;

[0057] Toluene (12960g, 141mol); carry out diazotization reaction at 40°C in the tubular reactor 14, the residence time is 30s; reflux in the hydrolysis tank 16 for 2h;

[0058] Other operations were the same as in Example 1, and 1607 g of 2,5-dichlorophenol was finally obtained, with a crude yield of 99% and a content of 73%.

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Abstract

The invention discloses a method and specialized device for tubular diazotization preparation of 2,5-dichlorophenol. The specialized device comprises a mixer, a tubular reactor and a hydrolysis kettle which are sequentially connected through pipelines, the mixer is connected with a first blending kettle for inputting a mixed solution of 2,5-dichloroaniline and H2SO4 and a second blending kettle for inputting a diazotization reagent separately, the first blending kettle is sequentially connected with a first safety valve, a first metering pump and a first flow meter through a first bottom valve and then connected with the mixer, and the second blending kettle is sequentially connected with a second safety valve, a second metering pump and a second flow meter through a second bottom valve and then connected with the mixer; the first metering pump and the first flow meter form a feedback loop, and the second metering pump and the second flow meter form a feedback loop. An inlet of the hydrolysis kettle is communicated with an outlet of the tubular reactor, a water knockout vessel is installed on the hydrolysis kettle, and a first pulsation damper and a second pulsation damper are arranged on a pipeline between the first blending kettle and the tubular reactor and a pipeline between the second blending kettle and the tubular reactor respectively.

Description

technical field [0001] The invention relates to a method and a special device for preparing 2,5-dichlorophenol by tubular diazotization. Background technique [0002] 2,5-dichlorophenol is the raw material for the synthesis of dicamba (3,6-dichloro-2-methoxybenzoic acid), and its synthesis method is usually based on 2,5-dichloroaniline as the starting material, after heavy Nitriding reaction generates diazonium salt, which can be obtained by high temperature hydrolysis. The diazotization reaction is a batch-type operation mode, and there are many defects in this method: the diazonium salt is unstable and easy to decompose when heated, so the diazotization reaction must strictly control the reaction temperature (generally around 0°C); The chemical reaction is a strong exothermic reaction, and the dropping rate of sodium nitrite must be strictly controlled during the reaction process; the traditional diazotization is a batch production method, and the diazonium salt stays in ...

Claims

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Application Information

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IPC IPC(8): C07C39/30C07C37/045
CPCC07C37/045C07C245/20C07C39/30
Inventor 余志群谢霄轩苏为科
Owner ZHEJIANG UNIV OF TECH
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