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Furan resin laminating core sand for train component casting and preparing method of furan resin laminating core sand

A furan resin and component technology is applied in the field of furan resin-coated core sand for casting of train parts and its preparation, which can solve problems such as affecting product quality and harming human health by toxic gases, and achieves accelerated hardening time, which is beneficial to workers' health, The effect of reducing the amount of gas

Inactive Publication Date: 2017-01-04
江阴联华铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the high temperature of casting casting, part of the active N and H atoms are absorbed by the molten metal, and most of the remaining N and H are quickly combined into stable nitrogen and hydrogen molecules to form pores, which affect the quality of the product and produce toxic gases. Harmful to human health

Method used

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  • Furan resin laminating core sand for train component casting and preparing method of furan resin laminating core sand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A furan resin-coated core sand for train component casting, which is prepared from the following raw materials in parts by weight (kg): fused magnesia 140, chromite sand 30, ceramsite sand 20, glass pumice 14, furan resin 3. Molecularly distilled monoglyceride 0.5, aluminum phosphite 2, calcium stearate 3, spherical quartz powder 8, nano-tungsten oxide 3, silicon boride 5, triphenolyl methane triglycidyl ether 2, triethylenetetramine 0.2 , Toluenesulfonic acid 2, methyl sulfate 5, sulfuric acid 2, phosphoric acid 4, methanol 8, ethanol 6, water 20.

[0017] A preparation method for furan resin-coated core sand for casting train parts, comprising the following steps:

[0018] (1) Mix toluenesulfonic acid, methyl sulfate and sulfuric acid at a temperature of 65-70°C for 50-60 minutes, add methanol after cooling down to 55-60°C, keep warm for 40-50 minutes, then add phosphoric acid and water and mix well Back discharging, obtains resin curing agent;

[0019] (2) Mix chro...

Embodiment 2

[0022] A furan resin-coated core sand for the casting of train parts, which is prepared from the following raw materials in parts by weight (kg): 150 parts by weight of fused magnesia, 35 parts of chromite sand, 25 parts of ceramsite sand, 15 parts of glass pumice, and furan resin 4. Molecularly distilled monoglyceride 0.6, aluminum phosphite 3, calcium stearate 4, spherical quartz powder 9, nano-tungsten oxide 4, silicon boride 6, triphenolyl methane triglycidyl ether 2.5, triethylenetetramine 0.3 , 3 toluenesulfonic acid, 6 methyl sulfate, 2.5 sulfuric acid, 5 phosphoric acid, 9 methanol, 7 ethanol, 25 water.

[0023] The preparation method is the same as in Example 1.

Embodiment 3

[0025] A furan resin-coated core sand for train component casting, which is prepared from the following raw materials in parts by weight (kg): 160 parts by weight of fused magnesia, 40 parts chromite sand, 30 parts ceramsite sand, 16 parts glass pumice, and furan resin 5. Molecularly distilled monoglyceride 0.7, aluminum phosphite 4, calcium stearate 5, spherical quartz powder 10, nano-tungsten oxide 5, silicon boride 7, triphenolyl methane triglycidyl ether 3, triethylenetetramine 0.4 , 4 toluenesulfonic acid, 7 methyl sulfate, 3 sulfuric acid, 6 phosphoric acid, 10 methanol, 8 ethanol, 30 water.

[0026] The preparation method is the same as in Example 1.

[0027] The performance detection result of the furan resin coated core sand that above-mentioned embodiment 1-3 makes is shown in the table below:

[0028]

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Abstract

The invention discloses a furan resin laminating core sand for train component casting and a preparing method of the furan resin laminating core sand. The furan resin laminating core sand is prepared from, by weight, 140-160 parts of fused magnesite, 30-40 parts of chromite sand, 20-30 parts of ceramsite sand, 14-16 parts of glass pumice, 3-5 parts of furan resin, 0.5-0.7 part of molecular distillation monoglyceride, 2-4 parts of aluminophosphite, 3-5 parts of calcium stearate, 8-10 parts of spherical quartz powder, 3-5 parts of nanometer tungsten oxide, 5-7 parts of silicon boride and the like. According to the furan resin laminating core sand, the furan resin, the aluminophosphite, tri (4-hydroxyphenyl) methane glycidyl ether and triethylene tetramine are added for providing good caking property and solidification effect for the core sand, a resin curing agent prepared from toluenesulfonic acid and methyl sulfate is used for shortening resin hardening time, the concentration of formaldehyde in air in an operation area is reduced, and the health of workers is facilitated; under the joint effect of a furan resin binder and the curing agent, the strength of the self-hardening sand is improved; and in addition, as the addition of lubricating agents including the calcium stearate and the molecular distillation monoglyceride, the breathability of the core sand is improved, and the gas-forming amount is reduced.

Description

[0001] field of invention [0002] The invention belongs to the field of foundry industry, and in particular relates to a furan resin-coated core sand for casting train components and a preparation method thereof. Background technique [0003] Coated sand is a molding sand or core sand that is covered with a solid resin film on the surface of the sand grains before molding. There are two coating processes: cold method and hot method: the cold method dissolves the resin with ethanol, and adds molecular distillation monoglyceride during the sand mixing process, so that the two are coated on the surface of the sand grains, and the ethanol volatilizes to obtain coated sand; The thermal method preheats the sand to a certain temperature, adds resin to make it melt, stirs to coat the resin on the surface of the sand, adds molecularly distilled monoglyceride aqueous solution and lubricant, cools, crushes, and sieves to obtain coated sand, which is used for casting Steel parts, cast i...

Claims

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Application Information

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IPC IPC(8): B02C1/00B22C1/02B22C1/16
CPCB02C1/00B22C1/02B22C1/167
Inventor 王春基潘桂林
Owner 江阴联华铸造有限公司
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