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System and method for treating copper slag through combination of rotary hearth furnace and fuel gas melting separation furnace

A gas-fired melting furnace and rotary hearth furnace technology, applied in the field of smelting, can solve the problems of high operating cost, high environmental protection cost, unusable tailings, etc., and achieve the effect of reducing energy consumption and good reduction effect

Inactive Publication Date: 2017-02-15
JIANGSU PROVINCE METALLURGICAL DESIGN INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing of copper slag by mineral processing can recover a certain amount of iron ore concentrate, but the grade of the obtained iron ore concentrate is low, most of the tailings cannot be used, and the overall resource utilization level is low
Pyrochemical treatment of copper slag has the disadvantages of high energy consumption, complex process equipment, and high operating costs due to high temperature treatment
A large amount of acid-base solution is involved in the process of wet treatment of copper slag, which causes secondary pollution and high environmental protection costs

Method used

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  • System and method for treating copper slag through combination of rotary hearth furnace and fuel gas melting separation furnace
  • System and method for treating copper slag through combination of rotary hearth furnace and fuel gas melting separation furnace
  • System and method for treating copper slag through combination of rotary hearth furnace and fuel gas melting separation furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0065] Finely grind 100 parts of copper slag, 20 parts of reduced coal (mass content of C: 82.06%), 8 parts of additive (limestone) until particle size ≤ 200 mesh accounts for 86.35% by mass, and mix with 6 parts of binder Pellets enter from the feed port of the rotary hearth furnace, the reduction temperature of the rotary hearth furnace is 1280°C, the pre-reduction layer rotates for 30 minutes, and the reduction layer rotates for 40 minutes, and the pellets pass through the pre-reduction layer and the reduction layer respectively from the rotary hearth furnace. The material outlet is discharged, and the reduced coal (mass component of C: 82.06%, particle size: 2.5mm) is evenly covered with the reduced layer through the hollow retaining wall, and the flue gas discharged from the rotary hearth furnace is collected to obtain zinc-rich dust. State metallized pellets are mixed with quicklime at a mass ratio of 1:0.05 into a gas-fired melting furnace for melting and refined for 0.6...

Embodiment 2

[0067] Finely grind 100 parts of copper slag, 25 parts of reduced coal (mass content of C: 81.58%), 5 parts of additive (limestone) until particle size ≤ 200 mesh accounts for 88.59% by mass, and mix with 8 parts of binder Pellets enter from the feed port of the rotary hearth furnace, the reduction temperature of the rotary hearth furnace is 1200°C, the pre-reduction layer rotates for 20 minutes, and the reduction layer rotates for 60 minutes, and the pellets pass through the pre-reduction layer and the reduction layer respectively from the rotary hearth furnace. The material port is discharged, and the reduced coal (mass component of C: 81.58%, particle size 3mm) is evenly covered with the reduced layer through the hollow retaining wall, and the flue gas discharged from the rotary hearth furnace is collected to obtain zinc-rich dust, and the hot state discharged from the rotary hearth furnace is The metallized pellets are mixed with quicklime at a mass ratio of 1:0.06 into a g...

Embodiment 3

[0069] Finely grind 100 parts of copper slag, 30 parts of semi-coke (mass component of C: 83.58%), 10 parts of additive (limestone) until particle size ≤ 200 mesh accounts for 87.46% by mass, and mix with 9 parts of binder Pellets enter from the feed port of the rotary hearth furnace, the reduction temperature of the rotary hearth furnace is 1350°C, the pre-reduction layer rotates for 50 minutes, and the reduction layer rotates for 30 minutes, and the pellets pass through the pre-reduction layer and the reduction layer respectively from the rotary hearth furnace. The material port is discharged, the semi-coke (mass component of C: 83.58%, particle size 3mm) is evenly covered with the reduction layer through the hollow retaining wall, the flue gas discharged from the rotary hearth furnace is collected to obtain zinc-rich dust, and the hot state discharged from the rotary hearth furnace The metallized pellets are mixed with quicklime at a mass ratio of 1:0.09 into a gas-fired mel...

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Abstract

The invention discloses a system and method for treating copper slag through combination of a rotary hearth furnace and a fuel gas melting separation furnace. The system comprises the rotary hearth furnace and the fuel gas melting separation furnace; the rotary hearth furnace comprises a feeding opening, a discharging opening, a pre-reduction layer, a reduction layer and a hollow stopping wall, the pre-reduction layer is installed in a furnace body of the rotary hearth furnace and located above the reduction layer, and the pre-reduction layer is of an open loop structure; the pre-reduction layer is provided with a head end and a tail end, and a gap is arranged between the head end and the tail end in the horizontal direction; and the reduction layer is built through refractory matter and is paved on the furnace bottom of the rotary hearth furnace. According o the system and method, the copper slag and ingredients are manufactured into pellets, then prereduction and reduction are carried out on the pellets in the rotary hearth furnace, and the pelletizing metallization ratio is high; the grade of molten iron obtained after melting separation of the fuel gas melting separation furnace is high, smoke generated by the rotary hearth furnace is collected to obtain zinc-rich dust, and synchronization recovering of iron and zinc is achieved; and the system is simple in structure and convenient to operate.

Description

technical field [0001] The invention belongs to the technical field of smelting, and in particular relates to a system and method for treating copper slag with a rotary hearth furnace combined with a gas melting furnace. Background technique [0002] Precious metal resources are scarce and expensive, and more and more countries around the world pay more and more attention to them. Precious metal industrial waste is a very valuable secondary resource among the precious metal resources that are increasingly scarce in the world today. Effective treatment and utilization of these industrial waste has considerable economic benefits. value. [0003] Copper slag is the slag produced in the copper smelting process, which is a kind of non-ferrous metal slag. The waste slag discharged from reverberatory furnace copper smelting is reverberatory furnace copper slag, and the waste slag discharged from blast furnace copper smelting is blast furnace copper slag. my country's copper produ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/04C22B1/244C22B1/248C22B5/10C22B19/30C21B13/10C21B13/14B02C21/00
CPCB02C21/00C21B13/008C21B13/10C21B13/14C22B1/244C22B1/248C22B5/10C22B7/001C22B7/04C22B19/30Y02P10/20
Inventor 徐刚任中山闫方兴曹志成薛逊吴道洪
Owner JIANGSU PROVINCE METALLURGICAL DESIGN INST