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A non-dehydrated sludge high-volume synthetic water-absorbing and water-retaining material and its preparation method

A water-retaining material with a high content of technology, applied in the field of preparation of new water-absorbing and water-retaining materials, can solve the problems of difficulty and high industrial cost, high energy consumption, and hindering the application of sludge, and achieve the effect of simplifying and saving costs

Active Publication Date: 2019-06-04
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the prerequisite for using sludge is that the sludge must be dehydrated and dried. Since the water content of the sludge reaches 60%-80%, and the native gel-like structure, the difficulty of dehydrating and drying the sludge and the industrial cost This is one of the main factors that hinder the further application of sludge in higher-end fields and high-end material products; in Japan, Europe and the United States, researchers have used rich blending to dehydrate and dry sludge Sludge-filled superabsorbent and water-retaining resin materials have been prepared by the method, but this technology has not been able to be popularized and used for the same reason

Method used

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  • A non-dehydrated sludge high-volume synthetic water-absorbing and water-retaining material and its preparation method
  • A non-dehydrated sludge high-volume synthetic water-absorbing and water-retaining material and its preparation method
  • A non-dehydrated sludge high-volume synthetic water-absorbing and water-retaining material and its preparation method

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preparation example Construction

[0032] like figure 1 As shown, the specific steps of the preparation method of the non-dehydrated sludge high-volume synthetic water-absorbing and water-retaining material of the present invention are as follows:

[0033] 1) Raw material selection

[0034] Non-dehydrated sludge (industrial product); N, N'-methylene bisacrylamide (analytical pure), acrylic acid (analytical pure), sodium hydroxide (analytical pure), starch (analytical pure), distilled water (analytical pure ), potassium persulfate (analytically pure).

[0035] 2) Preparation process

[0036] The first step is to neutralize 10-20 parts of acrylic acid monomer with 10-15 parts of sodium hydroxide in parts by mass under ice-water bath conditions, and control the degree of neutralization at 50%-85% to obtain a clear mixture;

[0037] The second step is to add 5-10 parts of starch additives to the mixed solution prepared in the first step in terms of parts by mass. After the starch is dissolved, add the mixed sol...

Embodiment 1

[0057] Under the condition of ice-water bath, neutralize 10g of acrylic acid monomer with 10g of sodium hydroxide, the neutralization degree is controlled at 70%, and a clear mixed solution is obtained; then weigh 5g of starch and add it to the above mixed solution, after the starch dissolves , then add the mixed solution into a three-necked flask equipped with a stirrer and a condenser, and heat it in a constant temperature water bath at 40°C; then dissolve 0.2g of potassium persulfate into an appropriate amount of water to dissolve, and then add an aqueous solution of potassium persulfate into the three-necked flask In the flask, react for 30 minutes until the viscosity of the solution increases significantly and the color is milky white; 40g of sludge is sterilized by microwave and dispersed in water, and the pH value of the water dispersion of non-dehydrated sludge is adjusted to 5.0, and then the non-dehydrated sludge The aqueous dispersion of state sludge was poured into ...

Embodiment 2

[0059] Under the condition of ice-water bath, use 15g of sodium hydroxide to neutralize 20g of acrylic acid monomer, the neutralization degree is controlled at 60%, and a clear mixed solution is obtained; then weigh 10g of starch and add it to the above mixed solution, after the starch dissolves , and then add the mixed solution into a three-necked flask equipped with a stirrer and a condenser, and heat it in a constant temperature water bath at 40°C; dissolve 0.6g of potassium persulfate into an appropriate amount of water for dissolving, and then add an aqueous solution of potassium persulfate into the three-necked flask In the flask, react for 30 minutes until the viscosity of the solution increases significantly and the color is milky white; 60g of sludge is sterilized by microwave and dispersed in water to adjust the pH value of the water dispersion of non-dehydrated sludge to 5.0, and then the non-dehydrated sludge The aqueous dispersion of state sludge was poured into a ...

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Abstract

The inventionrelates to a synthetic water absorption and water retention material with high volume of non-dehydrated state sludge and a preparing method, wherein sodium hydroxide is first used to neutralize acrylic monomer; then starch additive is then added to the mixture solution obtained in step 1, so that the starch is dissolved; potassium persulfate solution is then added to the mixture solution for reaction; aqueous dispersion of non-dehydrated state sludge is then added to the mixture solution in step 3 for reaction; aqueous solution of N,N'-methylenediacrylamide is then added to the mixture solution in step 5 for polymerization reaction; the liquid is then poured out and the remaining substances are dried to obtain the synthetic water absorption and water retention material with high volume of non-dehydrated state sludge. The method in the invention adopts a new material ratio and synthesis routes, prepares a water absorption and water retention material having high water absorbency without needing the sludge in the dehydration state, greatly reduces the preparing cost for the water absorption and water retention material, and provides a whole new preparing method for the sludge to have high value-added application and turning waste into wealth. The effective preparation and promotion of the material can effectively save energy and reduce emission.

Description

【Technical field】 [0001] The invention relates to a preparation process of a novel water-absorbing and water-retaining material, in particular to a synthetic water-absorbing and water-retaining material with a high content of non-dehydrated sludge and a preparation method thereof. 【Background technique】 [0002] In the process of industrial and urban sewage treatment, a large amount of sludge is produced, and its composition and content are: organic humus (primary sedimentation tank sludge contains 33%, digested sludge contains 35%, activated sludge contains 41%, humus Mud contains 47%) is a good soil conditioner; protein, fat, vitamins are valuable animal feed ingredients. Therefore, sludge has potential utilization value, which has aroused the sustained attention, research and promotion of domestic and foreign governments, enterprises and researchers. At present, the main methods of sludge disposal are landfill, throwing into the sea, incineration and land utilization. T...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F285/00C08F222/38C08F251/00C08F220/06C08F2/18C08K11/00
CPCC08F2/18C08F251/00C08F285/00C08K11/005C08F222/385C08F220/06
Inventor 杨晓凤彭龙贵
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY