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Metal material composite electrodeposition diamond grinding pad and manufacturing method thereof

A composite electrodeposition, metal material technology, applied in the direction of manufacturing tools, metal processing equipment, abrasives, etc., can solve the problem of reduced grinding temperature, high equipment power and thermal requirements, unable to completely change the heat resistance of polymer material binders, etc. problem, to achieve the effect of not easy to block and improve strength

Inactive Publication Date: 2017-08-15
江西中核智能机械技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The patent application with the notification number CN101722478A discloses a diamond dry grinding disc and its manufacturing method. The abrasive layer of the dry grinding disc is made of a mixture of high temperature resistant resin, diamond particles and wear-resistant and heat-dissipating additives. The wear-resistant and heat-resistant material additive improves the heat resistance of the resin in the abrasive layer, and the process is improved. It is molded by first closing the mold, hot pressing, and then curing, and can be made into a thicker dry abrasive sheet. Although the temperature resistance of diamond dry grinding discs has been improved, it also cannot completely change the heat resistance of the polymer material binder itself, nor does it reduce the grinding temperature.
In addition, the molding method of mold closing and hot pressing has high requirements on equipment power and heat, which is not conducive to energy saving; volatile organic compounds are produced during the production process, which is not conducive to environmental protection

Method used

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  • Metal material composite electrodeposition diamond grinding pad and manufacturing method thereof
  • Metal material composite electrodeposition diamond grinding pad and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0034] Example 1: a metal material composite electrodeposited diamond grinding disc manufacturing method, is characterized in that, comprises the following steps:

[0035] (1) Configure the plating solution:

[0036] Nickel sulfate 300g / L, nickel chloride 50g / L, boric acid 36g / L, sodium lauryl sulfate 0.1g / L;

[0037] (2) Cutting the substrate: select a 0.1mm thin iron plate, cut it into a Φ80mm disc, and make it into a substrate;

[0038] (3) Degreasing: Place the substrate in a container filled with degreasing agent and heat it to 80°C for 30 minutes to degrease;

[0039] (4) Rust removal: place the substrate in a container filled with hydrochloric acid, soak for 1 hour without heating, and remove the scale;

[0040] (5) Molding insulation: cover the mold on one side of the substrate, and cover the parts that do not need to be plated with insulating materials;

[0041] (6) Empty plating: After the substrate is put into the tank, electroplate for 5 minutes at a current den...

example 2

[0047] Example 2: a metal material composite electrodeposited diamond grinding disc manufacturing method, is characterized in that, comprises the following steps:

[0048] (1) Configure the plating solution:

[0049] Nickel chloride 250g / L, boric acid 25g / L, sodium lauryl sulfate 0.1g / L;

[0050] (2) Cutting the substrate: select a 0.02mm thin copper plate, cut it into a Φ100mm disc, and make it into a substrate;

[0051] (3) Degreasing: Place the substrate in a container filled with degreasing agent and heat it to 100°C for 30 minutes to degrease;

[0052] (4) Rust removal: place the substrate in a container filled with sulfuric acid, soak for 1 hour without heating, and remove the scale;

[0053] (5) Molding insulation: cover the mold on one side of the substrate, and use insulating materials to cover other places that do not need to be plated;

[0054] (6) Empty plating: After the substrate is put into the tank, electroplate for 20 minutes at a current density of 1 amper...

example 3

[0060] Example 3: a metal material composite electrodeposited diamond grinding disc manufacturing method, is characterized in that, comprises the following steps:

[0061] (1) Configure the plating solution:

[0062] Nickel sulfamate 300g / L, nickel chloride 50g / L, boric acid 36g / L, sodium lauryl sulfate 0.1g / L;

[0063] (2) Cutting the substrate: Select the conductive cloth, cut it into a Φ80mm disc, and make it into a substrate;

[0064] (3) Degreasing: Place the substrate in a container filled with degreasing agent and heat it to 40°C for 30 minutes to degrease;

[0065] (4) Rust removal: The conductive cloth can be used without rust removal, or soaked in a very dilute hydrochloric acid solution, and cleaned;

[0066] (5) Molding insulation: cover one side of the substrate with insulating material, and cover other places that do not need to be plated with insulating material;

[0067] (6) Empty plating: After the substrate is put into the tank, electroplate for 5 minutes ...

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Abstract

The invention provides a metal material composite electrodeposition diamond grinding pad. One or more than one metal and diamond are electronically deposited on a flexible conductive matrix together in an electroplating mode, and a metal-diamond composite layer is formed on the matrix. The metal or alloy which wraps the diamond is fixed on the matrix, so that a grinding function is fulfilled; a loop surface or a hook surface of a hook-and-loop tape is adhered to the other surface of the matrix by an adhesive, so that the matrix can be connected with corresponding using equipment conveniently. According to the metal material composite electrodeposition diamond grinding pad, a metal material is used as a binding agent and replaces a high polymer material binding agent, strength, wear resistance, heat resistance and heat dissipation performance of the binder are improved, the grinding temperature is directly reduced, deadly defects such as high polymer material burning and dyeing are overcome, the metal material composite electrodeposition diamond grinding pad not only can be used for water grinding, but also can be used for dry grinding, meanwhile, the service life of the grinding pad can be greatly prolonged, and the grinding efficiency is greatly improved.

Description

technical field [0001] The invention relates to a metal material composite electrodeposited diamond grinding disc and a manufacturing method thereof. Background technique [0002] Non-metallic materials are more and more widely used in production and life, such as from cement floor to granite, marble, ceramic floor tiles, glass, silicon wafers, and the emergence of sapphire mobile phone panels. The requirements for processing quality in many fields are getting higher and higher, so the demand for grinding and polishing tools is increasing, and the grinding performance is getting higher and higher. Initially, diamond grinding discs used polymer materials as a binder. Due to the poor heat resistance of polymer materials, water must be added to cool them during grinding. This is the so-called water grinding disc. Due to the limitations of the processed material and the processing environment, many grinding processes are not suitable for cooling with coolant, and dry grinding a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D18/00B24D3/06B24D3/34
CPCB24D18/0018B24D3/06B24D3/34
Inventor 国庆王干明万军章国平
Owner 江西中核智能机械技术有限公司
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