Carbon nano tube-containing coating material and preparation method thereof

A technology of coating materials and nanotubes, which is applied in coatings, chemical instruments and methods, metal material coating processes, etc., can solve the mismatch between the thermal expansion coefficient of the coating and the substrate, and cannot fundamentally solve the problem of coating cracking and transition layers. Narrow application range and other problems, to achieve the effect of wide application range, loose arrangement and strong adhesion

Active Publication Date: 2018-02-27
HEFEI INSTITUTES OF PHYSICAL SCIENCE - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this type of transition layer has the following disadvantages: 1) There is still a difference in thermal expansion coefficient between the transition layer and the coating and the substrate, which cannot fundamentally solve the problem of coating cracking; 2) For coating materials with a large difference in thermal expansion coefficient from the substrate material, Such as diamond coating (thermal expansion coefficient is about 1.1×10 -6 / °C) and 316L steel substrate (the coefficient of thermal expansion is about 16.5×10 -6 / °C), the difference between the thermal expansion coefficients of the two is about 16 times, and the single-layer transition layer cannot solve the problem of thermal expansion coefficient mismatch between the coating and the substrate, while the multi-layer transition layer has the bonding strength of the transition layer and the multi-layer transition layer Many problems such as design and preparation increase the cost; 3) The scope of application of the transition layer is narrow, and different coatings and substrate materials require different components and types of transition layers to be selected

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A kind of preparation method that contains carbon nanotube coating material, select 316L austenitic stainless steel as base material, by H 2 and CH 4 Reaction generates diamond as coating material, and described method step is as follows:

[0026] (1) Use 60#, 260#, 400# and 800# sandpaper to polish the surface of the substrate material to be coated with 60#, 260#, 400# and 800# sandpaper in sequence until the surface roughness Ra=45nm, Rz=200nm, clean the substrate surface with alcohol ultrasonic wave Blow dry to obtain a dry and clean substrate surface, and then prepare an Fe layer on the dry and clean substrate surface by electron beam deposition as a catalytic layer. The thickness of the catalytic layer is 3nm by atomic force microscope observation, and a substrate with a catalytic layer is obtained.

[0027] (2) A layer of pure carbon nanotube arrays is vertically grown on the surface of the substrate with a catalytic layer by catalytic cracking. The catalytic lay...

Embodiment 2

[0033] A method for preparing a coating material containing carbon nanotubes, selects low-activation ferrite / martensitic steel as a base material, and aluminum oxide as a coating material, and the steps of the method are as follows:

[0034] (1) Use 60#, 260#, 400#, and 800# sandpaper to polish the surface of the substrate material to be coated until the surface roughness Ra=40nm, Rz=180nm, and clean the substrate surface with alcohol ultrasonic waves After drying, obtain a dry and clean substrate surface, and then prepare an Fe layer as a catalytic layer by electron beam deposition on the dry and clean substrate surface. The thickness of the catalytic layer is measured as 3nm by an atomic force microscope to obtain a substrate with a catalytic layer.

[0035] (2) A layer of pure carbon nanotube arrays is vertically grown on the surface of the substrate with a catalytic layer by catalytic cracking. The catalytic layer grows with the pure carbon nanotubes and is finally located ...

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Abstract

The invention relates to a carbon nano tube-containing coating material and a preparation method thereof, and belongs to the technical field of coatings. In the material, a transition layer is a layerof pure carbon nano tube array which is perpendicular to a substrate and a coating, and is positioned between the substrate and the coating; plasma surface modification is adopted for tying the end,close to the coating, of the pure carbon nano tube into a knot; and quantity content of double-wall carbon nano tubes is 60% or more, and length of the double-wall carbon nano tubes is 1nm-1000nm. Anelectron beam deposition method is adopted for preparing a catalysis layer on the surface of the substrate; a catalytic cracking method is adopted for vertically growing a layer of pure carbon nano tube arrays on the surface of the substrate with the catalysis layer, and after plasma surface modification treatment, the coating is prepared on the transition layer, so that the material is obtained.Due to the nano engaging and adhering mechanism of the carbon nano tubes, the bonding strength of the substrate and the coating can be effectively improved, and the carbon nano tube layer is loose inarrangement and good in flexibility, and is an effective stress release layer when the coating and the substrate are heated and cooled, so that the cracking problem caused by thermal expansion coefficient difference between the coating and the substrate is solved.

Description

technical field [0001] The invention relates to a coating material containing carbon nanotubes and a preparation method thereof, belonging to the technical field of coatings. Background technique [0002] Coating technology belongs to the material surface engineering technology, which is to endow the material surface with special properties through some physical or chemical means without changing the composition of the base material and without weakening the strength of the base material, so as to meet engineering needs or improve parts. The useful life of the material. There are many kinds of coatings, which can be divided into: wear-resistant coatings, heat-resistant and anti-oxidation coatings, electrical conductivity and resistance coatings, corrosion-resistant coatings and anti-tritium penetration coatings according to the functions and uses of coatings. [0003] For coatings used at high temperatures (such as heat-resistant and anti-oxidation coatings) or coatings pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C28/00C01B32/162C04B41/52C04B41/89C23C14/30C23C14/16C23C14/18
CPCC04B41/52C04B41/89C23C14/16C23C14/18C23C14/30C23C28/00C04B41/5001C04B41/5031
Inventor 蒋曼黄群英王伟毛小东吴宜灿
Owner HEFEI INSTITUTES OF PHYSICAL SCIENCE - CHINESE ACAD OF SCI
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