A high-temperature-resistant, heat-insulating, wave-transmitting functional integrated composite material and its preparation method
A technology of composite materials and zirconia, which is applied in the field of inorganic materials, can solve problems such as high-temperature mechanical properties to be improved, low thermal insulation performance and mechanical properties, and inability to meet the requirements of higher temperature environments, so as to avoid the reduction of material wave-transmitting properties, Good heat insulation and wave penetration performance, high strength effect
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[0034] A method for preparing a composite material with heat-resistant, heat-insulating and wave-transmitting functions integrated, the specific steps are:
[0035] (1) Disperse quartz fiber, alumina fiber, ceramic powder, and starch in deionized water to obtain a mixed slurry of ceramic fiber and ceramic powder;
[0036] The ceramic powder is a mixture of boron nitride, zirconia or zirconium silicate, or a mixture of boron carbide, zirconia or zirconium silicate;
[0037] (2) filtering the above-mentioned ceramic fiber slurry to remove moisture; and drying the filter cake in an oven to obtain a ceramic fiber preform;
[0038] (3) Heat-treat the ceramic fiber preform in a muffle furnace to obtain a rigid ceramic fiber skeleton; during the high-temperature heat treatment process, boron nitride or boron carbide particles form boron oxide to bond the fibers together, so that the fiber skeleton has a good mechanical properties.
[0039] (4) Using SiO 2 Sol, Al 2 o 3 Sol or Al...
Embodiment 1
[0047] (1) Disperse 135g of quartz fiber, 1.2g of boron nitride, 1.5g of zirconia, and 1.4g of starch in 3L of deionized water to prepare ceramic fiber slurry;
[0048] (2) Filter the ceramic fiber slurry to remove water; and dry the filter cake in an oven at 100° C. for 24 hours to obtain a ceramic fiber preform with a thickness of 15 mm;
[0049] (3) heat-treat the ceramic fiber preform in a muffle furnace to obtain a fiber skeleton, the treatment temperature is 1100° C., and the time is 4 hours to obtain a ceramic fiber skeleton;
[0050] (4) Using ethyl orthosilicate as silicon source, deionized water and absolute ethanol as solvent, hydrochloric acid and ammonia as catalyst, prepare SiO 2 Sol;
[0051] (5) Using SiO 2 Sol-impregnated ceramic fiber skeleton, the thickness of the impregnated layer is 10mm;
[0052] (6) SiO 2 After the sol forms a gel, it is aged and supercritically dried to obtain an integrated composite material with high temperature resistance, heat i...
Embodiment 2
[0055] (1) Disperse 120g of quartz fiber, 15g of mullite fiber, 1.5g of boron carbide, 5.25g of zirconia, and 7g of starch in 8L of deionized water to prepare ceramic fiber slurry;
[0056] (2) Filter the ceramic fiber slurry to remove water; and dry the filter cake in an oven at 120° C. for 20 hours to obtain a ceramic fiber preform with a thickness of 15 mm;
[0057] (3) heat-treat the ceramic fiber preform in a muffle furnace to obtain a fiber skeleton, the treatment temperature is 1200° C., and the time is 3 hours to obtain a ceramic fiber skeleton;
[0058] (4) With aluminum sec-butoxide as aluminum source, deionized water and methanol as solvent, acetic acid as catalyst, prepare Al 2 o 3 Sol;
[0059] (5) Using Al 2 o 3 Sol-impregnated ceramic fiber skeleton, the thickness of the impregnated layer is 8mm;
[0060] (6)Al 2 o 3 After the sol forms a gel, it is aged and supercritically dried to obtain an integrated composite material with high temperature resistance,...
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