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A kind of preparation technology of photoinitiator 185

A preparation process and technology for photoinitiators, applied in the preparation of organic compounds, carbon-based compounds, organic chemistry, etc., can solve the complex preparation process steps of photoinitiator 185, high safety and environmental protection pressure, transition layer and distillation residues Solid waste and other problems, to achieve the effect of improving safety and environmental protection pressure and reducing the cost of three wastes treatment

Active Publication Date: 2021-12-10
大丰鑫源达化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] The preparation process steps of the existing photoinitiator 185 are numerous and diverse, and mainly have the following problems: (1) a large amount of hazardous chemicals such as phosphorus trichloride, aluminum trichloride and chlorine are used; (2) a large amount of flammable and carcinogenic raw material benzene is used; 3) A large amount of three wastes are produced during the reaction treatment process, such as high-phosphorus wastewater, aluminum water produced by Friedel-Crafts reaction hydrolysis treatment, hydrogen chloride gas and hydrochloric acid wastewater; (4) The transition layer produced during hydrolysis, alkali hydrolysis and product distillation and solid waste of rectification slag
The above problems have caused considerable safety and environmental protection pressure on manufacturers. Manufacturers must invest in relatively high three-waste treatment facilities and pay for three-waste treatment costs in order to meet the increasingly stringent domestic safety and environmental protection laws and regulations.

Method used

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  • A kind of preparation technology of photoinitiator 185
  • A kind of preparation technology of photoinitiator 185
  • A kind of preparation technology of photoinitiator 185

Examples

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Effect test

Embodiment 1

[0036] High-temperature ketone production section: Pour 18g of zinc oxide (ZnO) and 2g of magnesium oxide (MgO) into 250ml of water, and add 200g of aluminum oxide (Al 2 o 3 ) was soaked for 2 hours to obtain a catalyst viscous slurry. The obtained catalyst slurry was dried at 120-130°C for 6 hours, then filled into a quartz tube, and calcined at 500°C for 8 hours under nitrogen to form the required 10% ZnO / MgO (9 / 1) in Al 2 o 3 Fixed bed catalytic reactor.

[0037] Liquify and mix 178g of p-tert-butylbenzoic acid and 96.8g of isobutyric acid (molar ratio 1:1.1) at 85°C to obtain a reaction mixture, pour it into the liquid heating layer of the hot silicone oil jacket located above the fixed-bed catalytic reactor Liquid funnel, use nitrogen as the carrier to drop the reaction mixture into the fixed bed catalytic reactor at 10ml / min, the nitrogen carrier flow rate is 20ml / min, the temperature of the hot silicone oil jacket during the dropping process is 80-90°C, the fixed bed...

Embodiment 2

[0040] High-temperature ketone production section: Pour 18g of zinc oxide (ZnO) and 2g of magnesium oxide (MgO) into 250ml of water, and add 200g of silicon dioxide (SiO 2 ) was soaked for 2 hours to obtain a catalyst viscous slurry. Dry the obtained catalyst slurry at 120-130°C for 6 hours and fill it into a quartz tube, then calcinate the quartz tube at 500°C under nitrogen for 8 hours to form the required 10% ZnO / MgO (9 / 1 ) on SiO 2 Fixed bed catalytic reactor.

[0041] 178g of p-tert-butylbenzoic acid and 105.6g of isobutyric acid (molar ratio 1:1.2) were liquefied and mixed at 85°C to obtain a reaction mixture, which was poured into the liquid in the hot silicone oil jacket located above the catalyst fixed bed reactor Adding funnel, using nitrogen as a carrier, drop the reaction mixture into the fixed bed catalytic reactor at 10ml / min, the nitrogen carrier flow rate is 20ml / min, the temperature of the hot silicone oil jacket during the dropping process is 80-90°C, the c...

Embodiment 3

[0044]High-temperature ketone production section: Pour 18g of zinc oxide (ZnO) and 2g of magnesium oxide (MgO) into 250ml of water, and add 200g of titanium dioxide (TiO 2 ) was soaked for 2 hours to obtain a catalyst viscous slurry. Dry the obtained catalyst slurry at 120-130°C for 6 hours and fill it into a quartz tube, then calcinate the quartz tube at 500°C under nitrogen for 8 hours to form the required 10% ZnO / MgO (9 / 1 ) on TiO 2 Fixed bed catalytic reactor.

[0045] 178g of p-tert-butylbenzoic acid and 114.4g of isobutyric acid (molar ratio 1:1.3) were liquefied and mixed at 85°C to obtain a reaction mixture, which was poured into the liquid of the hot silicone oil jacket located above the fixed-bed catalytic reactor. Liquid funnel, with nitrogen as the carrier, drop the reaction mixture through the fixed bed catalytic reactor at 10ml / min, the flow rate of nitrogen carrier is 20ml / min, the temperature of the hot silicone oil jacket during the dropping process is 80-90...

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Abstract

The invention provides a preparation process of photoinitiator 185, belonging to the field of preparation technology of photoinitiators, comprising: a high-temperature ketone preparation section: a reaction mixture is prepared by liquefying and mixing p-tert-butylbenzoic acid and isobutyric acid, After preheating the reaction mixture, it is contacted with a metal salt catalyst, and at high temperature (300-500° C.), ketone is produced by dehydration and decarbonation to obtain 2-methyl-1-[4-(tert-butyl)phenyl]-1- Acetone; One-pot chlorination alkali hydrolysis section: 2-methyl-1-[4-(tert-butyl) phenyl]-1-acetone, taking carbon tetrachloride and sodium hydroxide as reagents and tetrabutyl Ammonium bromide is a phase transfer catalyst, and 2-hydroxy-2-methyl-1-[4-(tert-butyl)phenyl]-1-acetone is obtained by one-pot chlorination and alkaline hydrolysis reaction. The present invention eliminates the use of hazardous chemicals such as phosphorus trichloride, aluminum trichloride and flammable carcinogenic raw material benzene in the existing process, effectively improves the safety and environmental protection pressure of the overall process and greatly reduces the cost of three wastes treatment.

Description

technical field [0001] The present invention belongs to the preparation technology of photoinitiator, more specifically relates to a kind of preparation technology of photoinitiator 185. Background technique [0002] The existing photoinitiator 185 preparation process in the industry is divided into four sections in principle: the first section reacts isobutyric acid with phosphorus trichloride to generate isobutyryl chloride, see reaction formula (1): [0003] The first stage: acid chloride [0004] [0005] In the second section, isobutyryl chloride and tert-butylbenzene are catalyzed by aluminum trichloride, and the Friedel-Crafts reaction is carried out in benzene solution to generate 2-methyl-1-[4-(tert-butyl)phenyl]-1- Acetone, see reaction formula (two): [0006] The second section: ketone production section, Friedel-Crafts reaction (Friedel-Crafts) [0007] [0008] The third workshop section carries out chlorination reaction with chlorine gas, generates ket...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C49/82C07C45/64C07C49/76C07C45/54C08F2/48
CPCC07C45/54C07C45/64C08F2/48C07C49/76C07C49/82
Inventor 陈群贵黄启真
Owner 大丰鑫源达化工有限公司