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Method for improving brittleness of iron-based nanocrystalline soft magnetic alloy strip

A soft magnetic alloy ribbon, iron-based nanocrystal technology, which is applied in the manufacture of magnetic materials, magnetic objects, inductors/transformers/magnets, etc., can solve the problem of reducing the volume fraction of the crystalline phase in the alloy, complicated heat treatment steps, and reducing the alloy Bs. and other problems, to achieve the effect of reducing strength, facilitating subsequent processing and forming, and reducing requirements

Inactive Publication Date: 2019-01-08
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In terms of adjusting alloy composition, although adding Ni[J Phys Conf Ser 144(2009):012065] or Co[PhilosMag 90(2010):1547; Appl Phys Lett 90(2007):212508] elements can reduce the brittleness of nanocrystalline alloys , but the addition of Ni will lead to a decrease in the Bs of the alloy, while the addition of Co will increase the cost of the alloy
In terms of heat treatment methods, compared with the slow heating heat treatment methods commonly used in industrial production, pulse current heat treatment [Acta Phys Pol A 131(2017):672], DC Joule heating [Sensor Actuat A-Phys 129(2006):45] Or laser crystallization [Chinese invention patent 200510045640.5] and other new heat treatment methods can effectively inhibit the embrittlement of nanocrystalline alloys, but these heat treatment methods require pulse or laser heating equipment, complex heat treatment steps, and higher requirements for industrial production
In addition, the laser crystallization method will reduce the volume fraction of the crystallized phase in the alloy and reduce the B of the alloy. s

Method used

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  • Method for improving brittleness of iron-based nanocrystalline soft magnetic alloy strip
  • Method for improving brittleness of iron-based nanocrystalline soft magnetic alloy strip
  • Method for improving brittleness of iron-based nanocrystalline soft magnetic alloy strip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Fe 77 Si 10.5 B 9 Nb 2.5 Cu 1

[0035] (1) Preparation of quenched alloy strip

[0036] a, use Fe, Si, B, Nb and Cu raw materials with a purity greater than 95% (mass percentage) to carry out weighing and batching according to the alloy nominal composition; adopt non-consumable electric arc furnace to repeatedly smelt the raw materials four times under an argon atmosphere, Obtain a master alloy ingot with a uniform composition; use a single-roll strip stripping device to prepare a quenched alloy strip under an argon atmosphere, the thickness of the quenched alloy strip is about 20 μm, and the width is about 2mm;

[0037] b, using X-ray diffractometer (XRD) (Cu Kα radiation, wavelength λ=0.15406nm) to detect the structure of the quenched alloy strip, figure 1 is the XRD spectrum of the as-quenched alloy strip, by figure 1 It can be determined that the quenched alloy strip has an amorphous structure;

[0038] (2) Heat treatment of quenched alloy strip

[0039] a....

Embodiment 2

[0046] Fe 73.5 Si 13.5 B 9 Cu 1 Nb 3

[0047] (1) Preparation of quenched alloy strip:

[0048] The batching, master alloy ingot, strip preparation and structural testing steps are the same as in Example 1.

[0049] (2) Heat treatment of quenched alloy strip

[0050] The heat treatment step can refer to embodiment 1. The difference between this implementation and Example 1 is: the set heating rates are 10°C / min, 100°C / min, 200°C / min and 400°C / min; the holding time is 15min; After cooling down to 400°C, take it out and let it cool to room temperature in air.

[0051] (3) Performance test of nanocrystalline ribbon

[0052] a. The magnetic property test procedure is the same as that in Example 1, and the detailed data are listed in Table 1. It can be seen from Table 1 that when the heating rate increases from 10°C / min to 400°C / min, the B of the strip s From 1.24T to 1.25T, H c Reduced from 0.8A / m to 0.5A / m. In addition, the soft magnetic properties of the samples hea...

Embodiment 3

[0055] Fe 77.7 Si 4 B 13 Cu 1.3 Nb 4

[0056] (1) Preparation of quenched alloy strip:

[0057] Batching, master alloy ingot, strip material preparation and structure detection steps are the same as embodiment 1;

[0058] (2) Heat treatment of quenched alloy strip

[0059] The heat treatment step can refer to embodiment 1. This implementation step is different from Example 1 in that: the set heating rate is 10°C / min, 300°C / min and 600°C / min respectively; the holding temperature is 510°C; the holding time is 15min; the heat treatment of simulated industrial production The conditions are: the holding temperature is 510°C, and the holding time is 50 minutes;

[0060] (3) Performance test of nanocrystalline ribbon

[0061] a. The magnetic property test procedure is the same as that in Example 1, and the detailed data are listed in Table 1. It can be seen from Table 1 that when the heating rate increases from 10°C / min to 600°C / min, the B of the strip s From 1.45T to 1.46...

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Abstract

The invention belongs to the technical field of magnetic materials and relates to a method for improving brittleness of an iron-based nanocrystalline soft magnetic alloy strip. An iron-based quenchedalloy strip provided by the method is heat-treated in a manner as follows: heating up the quenched alloy strip to a set temperature at a rapid heating manner of not less than 100 DEG C / min in a vacuumor inert gas atmosphere; performing heat preservation for 10-20 min; and then, cooling to room temperature with a furnace or in a cooling medium to obtain the iron-based nanocrystalline soft magneticalloy strip. Compared with a slow heating treatment process commonly used in preparation of a nanocrystalline soft magnetic strip during existing industrial production, the method can effectively improve the brittleness of the iron-based nanocrystalline strip and reduce hardness without damaging comprehensive soft magnetic properties, can shorten production cycle and improve efficiency due to short heat treatment time.

Description

technical field [0001] The invention belongs to the field of magnetic materials and relates to a method for improving the brittleness of iron-based nanocrystalline soft magnetic alloy strips. Background technique [0002] Iron-based nanocrystalline soft magnetic alloys have high saturation magnetic induction (B s ), low coercivity (H c ), high magnetic permeability, low iron loss and low saturation hysteresis coefficient, etc., especially at high frequencies, the comprehensive soft magnetic properties are excellent, and can be applied to high-power medium and high-frequency transformers, high-frequency switching power supplies, common-mode inductors, In electromagnetic devices such as sensors, transformers, and high-frequency motors. Since Yoshizawa et al. discovered FINEMET (Fe-Cu-Nb-Si-B) nanocrystalline soft magnetic alloy in 1988, this new material has attracted widespread attention because of its excellent soft magnetic properties. With the continuous development and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/18C21D1/74C21D6/00C21D9/52C22C33/04C22C38/02C22C38/12C22C38/16H01F1/153H01F41/02
Inventor 张伟李艳辉张国忠吴立成
Owner DALIAN UNIV OF TECH