High-bearing-capacity self-lubricating shaft sleeve and preparation method thereof

A self-lubricating bushing and high-load bearing technology, applied in shafts, bearings, mechanical equipment, etc., can solve the problems of insufficient surface bearing capacity and anti-wear performance, erosion of the metal matrix on the friction surface, and serious equipment running noise. The effect of improving hardness, short production cycle and improving production efficiency

Active Publication Date: 2019-01-25
合肥波林新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Under high load-bearing conditions, the surface bearing capacity and wear resistance of ordinary bushings are often not satisfactory, which is manifested by gnawing and straining of the metal matrix on the friction surface, pitting corrosion and wear on the shaft diameter, resulting in reduced mechanical efficiency and serious equipment operating noise , body shaking, although the traditional surface sintered copper alloy as a self-lubricating material can improve its anti-friction performance, but its manufacturing method is relatively complicated, and copper resources are rare resources in my country compared to iron resources, so they should be used sparingly

Method used

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  • High-bearing-capacity self-lubricating shaft sleeve and preparation method thereof
  • High-bearing-capacity self-lubricating shaft sleeve and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The preparation steps of the high-load self-lubricating bushing of this embodiment are as follows:

[0038] (1) Preparation of shaft sleeve base material:

[0039] a. Heat treatment: 20CrMo seamless steel pipe is used for blanking, and the pressure in the vacuum furnace is quenched at 0.04MPa. The temperature is 850°C. After 3 hours of heat preservation, oil cooling is carried out, and then high temperature tempering is carried out at 580°C, and heat preservation is carried out for 4 hours. After cooling with the furnace, the quenched and tempered shaft sleeve blank is obtained, and the matrix hardness is HRC24-28;

[0040] b. Turning: turning the blank obtained after quenching and tempering;

[0041] c. Drill the inner hole: process the inner hole of the workpiece obtained by turning;

[0042] (2) Nitriding treatment:

[0043] Put the shaft sleeve obtained above in the well-type furnace at 350°C for 2 hours, then transfer it to the well-type salt bath furnace for ni...

Embodiment 2

[0053] The preparation steps of the high-load self-lubricating bushing of this embodiment are as follows:

[0054] (1) Preparation of shaft sleeve base material:

[0055] a. Heat treatment: 35CrMo seamless steel pipe is used for blanking, quenching treatment is carried out in a vacuum furnace at a pressure of 0.08MPa, the temperature is 880°C, oil cooling is carried out after 2 hours of heat preservation, and then high temperature tempering is carried out at 590°C, and heat preservation is carried out for 3 hours After cooling with the furnace, the quenched and tempered shaft sleeve blank is obtained, and the matrix hardness is HRC24-28;

[0056] b. Turning: turning the blank obtained after quenching and tempering;

[0057] c. Drill the inner hole: process the inner hole of the workpiece obtained by turning;

[0058] (2) Nitriding treatment:

[0059] Put the shaft sleeves obtained above in the well-type furnace at 300°C for 2 hours, then transfer to the well-type salt bath ...

Embodiment 3

[0069] The preparation steps of the high-load self-lubricating bushing of this embodiment are as follows:

[0070] (1) Preparation of shaft sleeve base material:

[0071] a. Heat treatment: 20CrMnTi seamless steel pipe is used for blanking, and the pressure in the vacuum furnace is quenched at 0.06MPa. The temperature is 880°C. After 2 hours of heat preservation, oil cooling is carried out, and then high temperature tempering is carried out at 610°C, and heat preservation is carried out for 3 hours. After cooling with the furnace, the quenched and tempered shaft sleeve blank is obtained, and the matrix hardness is HRC24-28;

[0072] b. Turning: turning the blank obtained after quenching and tempering;

[0073] c. Drill the inner hole: process the inner hole of the workpiece obtained by turning;

[0074] (2) Nitriding treatment:

[0075] Put the shaft sleeves obtained above in the well-type furnace at 400°C for 1 hour, then transfer to the well-type salt bath furnace for nit...

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Abstract

The invention discloses a high-bearing-capacity self-lubricating shaft sleeve and a preparation method thereof. The high-bearing-capacity self-lubricating shaft sleeve consists of a metal base, a middle abrasion-resistant layer and a surface spraying layer, wherein the surface spraying layer is prepared from, by weight, 1-5 parts of graphite, 2-5 parts of molybdenum disulfide, 1-4 parts of aramidfiber powder, 2-5 parts of polytetrafluoroethylene micro powder, 0.5-3 parts of curing agent, 0.5-2 parts of flexibilizer, 5-10 parts of dimethyl sulfoxide, 10-15 parts of n-butyl alcohol, 1-33 partsof acetone and 45-50 parts of epoxy resin, and the middle abrasion-resistant layer is a nitriding treatment layer. The high-bearing-capacity self-lubricating shaft sleeve has excellent abrasion resistance, self-lubricating property, fatigue durability, impact resistance and creep resistance, is especially suitable for self lubrication of engineering mechanical parts under the special working conditions of high working temperature, large dust amount, high load and the like. In addition, the shaft sleeve production period is short, the cost is low, and the shaft sleeve can replace domestic imported products.

Description

technical field [0001] The invention relates to the technical field of shaft sleeves, in particular to a high-load self-lubricating shaft sleeve and a preparation method thereof. Background technique [0002] The shaft sleeve plays an important role in reducing noise, shock absorption, reducing wear and prolonging the life of the shaft parts. With the rapid development of the machinery industry, automobile industry, and aerospace industry, the requirements for high load bearing, wear resistance and self-lubricating performance of various shaft sleeves are getting higher and higher. Under high load-bearing conditions, the surface bearing capacity and wear resistance of ordinary bushings are often not satisfactory, which is manifested by gnawing and straining of the metal matrix on the friction surface, pitting corrosion and wear on the shaft diameter, resulting in reduced mechanical efficiency and serious equipment operating noise , body shaking, although the traditional surf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16C33/20F16C33/00C09D163/00C09D7/61C09D7/65
CPCC08K2003/3009C08L2205/035C09D163/00C09D7/61C09D7/65F16C33/00F16C33/201F16C33/208F16C2204/62F16C2204/72F16C2220/62F16C2223/10F16C2223/14F16C2223/18F16C2223/30F16C2223/42C08L77/10C08L27/18C08K3/04C08K3/30
Inventor 章然张玉立路凯丰刘岳黄后勇张广华
Owner 合肥波林新材料股份有限公司
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