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Production process of high-strength high-toughness glass-fiber-reinforced septic tank

A glass tempering, high-strength and high-toughness technology, used in the field of sewage treatment, can solve the problems of easy corrosion, insufficient compression and bending resistance on the surface of storage tanks.

Inactive Publication Date: 2019-02-22
安徽汇创新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, FRP septic tank storage tanks are generally buried 0.7 to 3.5 meters underground to save ground space. The ground can be used for greening, squares, roads, parking lots, etc. Therefore, the underground tank body needs to withstand the upper soil pressure, side pressure, Due to multiple pressures such as ground load (such as ground parking or vehicle traffic pressure) and uneven geological settlement stress, the tank body must have sufficient strength to withstand external forces, so high requirements are placed on the performance of the FRP septic tank itself. , but the existing technology has the problem that the surface of the buried storage tank is easily corroded, and the compression and bending resistance are insufficient.

Method used

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  • Production process of high-strength high-toughness glass-fiber-reinforced septic tank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A production process for a high-strength and high-toughness fiberglass septic tank, comprising the following steps:

[0021] S1. Mix 5 parts of styrene and 0.5 parts of 2,6-di-tert-butyl-p-cresol by weight and add them to 30 parts of unsaturated polyester resin, then add 10 parts of novolac epoxy vinyl ester resin in turn , 0.2 parts of methyl ethyl ketone peroxide, 0.5 parts of calcium hydroxide, 1 part of polyoxyethylene castor oil, 2 parts of zinc stearate, stirred at a speed of 800r / min for 0.2h and then mixed, then added 25 parts of magnesium oxide, First stir at a high speed of 3500r / min for 0.1h, then stir at a low speed of 1000r / min for 0.3h and then mix to obtain a premix; the unsaturated polyester resin is bisphenol A type unsaturated polyester resin;

[0022] S2. Add 20 parts of reinforcing fibers to the premix obtained in S1, knead in a kneader for 0.6h, and then send it into an extruder to extrude at an extrusion temperature of 180°C, and pour it into a mo...

Embodiment 2

[0025] A production process for a high-strength and high-toughness fiberglass septic tank, comprising the following steps:

[0026] S1. Mix 10 parts of styrene and 0.2 parts of 2,6-di-tert-butyl-p-cresol by weight and add them to 40 parts of unsaturated polyester resin, then add 5 parts of isocyanate-modified acrylic vinyl Ester resin, 1 part of hydroxycumene peroxide, 0.1 part of calcium hydroxide, 3 parts of polyoxyethylene castor oil, 0.5 part of zinc stearate, stirred at a speed of 1000r / min for 0.1h and mixed well, then added 45 parts of magnesium oxide, first stirred at a high speed of 3000r / min for 0.2h, then stirred at a low speed of 800r / min for 0.5h and then mixed to obtain a premix; the unsaturated polyester resin was o-phthalic Unsaturated polyester resin;

[0027] S2. Add 40 parts of reinforcing fibers to the premixed material obtained in S1, knead in a kneader for 0.3h, and then send it into an extruder to extrude at an extrusion temperature of 220°C, and pour i...

Embodiment 3

[0030] A production process for a high-strength and high-toughness fiberglass septic tank, comprising the following steps:

[0031] S1. Mix 7 parts of styrene and 0.3 parts of 2,6-di-tert-butyl-p-cresol by weight and add them to 35 parts of unsaturated polyester resin, then add 7 parts of novolac epoxy vinyl ester resin in turn , 0.6 parts of benzoyl peroxide, 0.3 parts of calcium hydroxide, 2 parts of polyoxyethylene castor oil, 1.5 parts of zinc stearate, stirred at a speed of 900r / min for 0.15h and then mixed, then added 35 parts of magnesium oxide , first stir at a high speed of 3200r / min for 0.12h, then stir at a low speed of 900r / min for 0.4h and then mix to obtain a premix; the unsaturated polyester resin is an isophthalic unsaturated polyester resin;

[0032]S2. Add 30 parts of reinforcing fibers to the premixed material obtained in S1, knead in a kneader for 0.4h, and then send it into an extruder to extrude at an extrusion temperature of 200°C, and pour it into a mo...

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Abstract

The invention discloses a production process of a high-strength high-toughness glass-fiber-reinforced septic tank. The production process comprises the following steps: uniformly mixing styrene and 2,6-ditert-butyl para-cresol, and adding the mixture into an unsaturated polyester resin; sequentially adding a vinyl ester resin, an initiator, calcium hydroxide, polyoxyethylene castor oil and zinc stearate to be uniformly mixed; adding magnesium oxide, and uniformly mixing to obtain premix; adding reinforced fibers into the premix, uniformly kneading in a kneading machine, feeding into an extruder for extrusion, pouring into a mold, performing mold curing and molding, and demolding, thereby obtaining the high-strength high-toughness glass-fiber-reinforced septic tank. According to the production process of the high-strength high-toughness glass-fiber-reinforced septic tank provided by the invention, the produced septic tank has high strength and high toughness, also has corrosion resistance, and is long in service life and excellent in processability.

Description

technical field [0001] The invention relates to the technical field of sewage treatment, in particular to a production process of a high-strength and high-toughness FRP septic tank. Background technique [0002] Septic tank is an indispensable drainage treatment equipment in the field of construction. It is used to discharge domestic wastewater into municipal pipelines after primary treatment or into lower-level sewage treatment facilities for advanced treatment. In the early days, septic tanks were usually made of bricks, reinforced concrete or steel plates, but they all had obvious defects. In recent years, glass fiber reinforced plastic septic tanks have gradually been selected by most construction units. The scientific name of FRP is glass fiber reinforced plastic, and the septic tank storage tank made of FRP has the characteristics of strong corrosion resistance, no leakage, easy construction, and slow aging speed. The service life can reach more than 50 years. [0003...

Claims

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Application Information

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IPC IPC(8): C08L51/08C08K13/06C08K9/06C08K7/14C08F291/12C08F291/10C08F291/06C08F291/08C08F212/08C08J5/08
CPCC08F283/01C08F283/105C08J5/08C08J2351/08C08K7/14C08K9/06C08K13/06C08F212/08
Inventor 周飞任旭明汤明明
Owner 安徽汇创新材料有限公司
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