Novel composite ceramic with high thermal shock resistance and processing process thereof

A composite ceramic and processing technology technology, which is applied in the field of composite ceramics to achieve the effects of being beneficial to sintering and densification, increasing channels and improving performance

Inactive Publication Date: 2019-05-10
徐菡
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The literature of the United States and some European countries has understood the term "Ceramic" as a general term for various inorganic non-metallic solid materials, so the meaning of ceramics has actually far surpassed the narrow traditional concept in the past. With the continuous development of science and technology , higher requirements are put forward for the performance of ceramic materials. Traditional ceramic materials cannot meet modern requirements. High-performance ceramics and ceramic matrix composite materials have become the focus of research in various countries.

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  • Novel composite ceramic with high thermal shock resistance and processing process thereof

Examples

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Effect test

Embodiment 1

[0041] A new composite ceramic with high thermal shock resistance, the composite ceramic includes the following components in parts by weight: 20 parts of magnesium powder, 5 parts of silicon powder, 5 parts of carbon powder, 60 parts of feldspar and mercapto compound trimethylol Propane tris(3-mercaptopropionate) 3 parts.

[0042] A new type of composite ceramic with high thermal shock resistance is processed by using the above-mentioned raw materials. The processing technology of the composite ceramic includes the following steps:

[0043] (1) Weigh 20 parts of magnesium powder and 60 parts of feldspar into a ball milling jar, use absolute ethanol as the ball milling medium, vacuumize the ball milling jar and fill it with argon, ball mill for 18 hours, and then put it in an oven at 60°C Dry for 1 hour to obtain the first mixture;

[0044] (2) Put the first mixed material into a hot-press sintering furnace, and perform pre-sintering treatment in a nitrogen atmosphere to obta...

Embodiment 2

[0049] A new composite ceramic with high thermal shock resistance, the composite ceramic includes the following components in parts by weight: 25 parts of magnesium powder, 6 parts of silicon powder, 6 parts of carbon powder, 65 parts of mica and pentaerythritol tetrakis (3-mercaptopropane acid ester) 4 parts.

[0050] A new type of composite ceramic with high thermal shock resistance is processed by using the above-mentioned raw materials. The processing technology of the composite ceramic includes the following steps:

[0051] (1) Weigh 25 parts of magnesium powder and 65 parts of mica and put them into a ball milling jar, use absolute ethanol as the ball milling medium, vacuumize the ball milling jar and fill it with argon, ball mill for 19 hours, and then bake in an oven at 65°C Dry for 1.5h to obtain the first mixture;

[0052] (2) Put the first mixture into the hot-press sintering furnace, and perform pre-sintering treatment in nitrogen atmosphere to obtain pre-sinterin...

Embodiment 3

[0057] A new type of composite ceramic with high thermal shock resistance, the composite ceramic includes the following components in parts by weight: 30 parts of magnesium powder, 7 parts of silicon powder, 7 parts of carbon powder, 70 parts of kaolin and 5 parts of polymethyl methacrylate share.

[0058] A new type of composite ceramic with high thermal shock resistance is processed by using the above-mentioned raw materials. The processing technology of the composite ceramic includes the following steps:

[0059] (1) Weigh 30 parts of magnesium powder and 70 parts of kaolin into a ball milling jar, use absolute ethanol as the ball milling medium, vacuumize the ball milling jar and fill it with argon, ball mill for 21 hours, and then bake in an oven at 70°C Dry for 2 hours to obtain the first mixture;

[0060] (2) Put the first mixed material into the hot-press sintering furnace, and perform pre-sintering treatment in nitrogen atmosphere to obtain pre-sintering material. Th...

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Abstract

The invention discloses a novel composite ceramic with high thermal shock resistance and a processing process thereof. The composite ceramic is prepared from the following components of magnesium powder, silicon powder, carbon powder, aluminosilicate mineral and a binder. The processing process includes the following steps of preparing of a first mixture; preparing of a pre-sintered material; preparing of a perform body; preparing of a biscuit; and sintering of the biscuit by discharge plasma to obtain the novel composite ceramic. According to the novel composite ceramic, the atomic level mixing between the magnesium powder and the aluminosilicate mineral is achieved, a highly disordered crystal structure is formed, and the carbon powder and the silicon powder generate silicon carbide whiskers in situ which are uniformly distributed among the highly disordered crystal structure formed by the magnesium powder and the aluminosilicate mineral, so that the problems of agglomeration and uneven distribution caused by directly adding silicon carbide whiskers are solved, and the performance of the composite ceramic is greatly improved. According the experimental result, the novel compositeceramic has good thermal shock resistance and bending resistance.

Description

technical field [0001] The invention relates to the technical field of composite ceramics, in particular to a novel composite ceramic with high thermal shock resistance and a processing technology thereof. Background technique [0002] Ceramics is an important part of Chinese civilization. As one of the four ancient civilizations, China has made outstanding contributions to the progress and development of human society. Among them, the invention and development of ceramics has unique significance. Various dynasties in Chinese history Each generation has a different artistic style and different technical characteristics. With the development of modern science and technology, many new ceramic varieties have emerged in the past century. They no longer use or rarely use traditional ceramic materials such as clay, feldspar, and quartz, but use other special materials, and even expand to non- Silicates, non-oxides range, and many new processes have emerged. The literature of the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/105B22F3/14C22C47/14C22C49/14C22C101/14
Inventor 徐菡
Owner 徐菡
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