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Flame-retardant continuous glass fiber reinforced polypropylene prepreg material and preparation method thereof

A glass fiber and polypropylene technology, which is applied in the field of polymer material processing, can solve the problems of composite material penetration, migration, hidden dangers of production stability, and reduced flame retardancy, so as to improve mechanical properties, solve migration and precipitation resistance, and ensure stability. sexual effect

Active Publication Date: 2021-11-19
中广核俊尔(浙江)新材料有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The patent specification with the notification number CN102532681B discloses a halogen-free intumescent flame-retardant continuous fiber-reinforced polypropylene composite material, which is synergistically flame-retardant through the compounding of ammonium polyphosphate, melamine, and pentaerythritol, but the system is easy to absorb moisture, Moisture absorption, and the compounding of various raw materials will lead to hidden dangers of production stability. At the same time, composite materials will appear penetration and migration after long-term storage, resulting in a greatly reduced original flame retardant performance of the product
[0006] The patent specification with the notification number CN205467704U discloses a continuous fiber-reinforced thermoplastic flame-retardant prepreg tape composite material, which uses a combination of non-flame-retardant continuous fiber-reinforced thermoplastic prepreg sheet layers and flame-retardant film layers to achieve flame-retardant effects, but the The first method only uses the flame retardant film layer on the surface to achieve the flame retardant effect. Once the flame retardant film layer is worn, the flame retardant will fail; in addition, this form is suitable for horizontal combustion. If the flame is changed to vertical combustion, the flame retardant effect will be greatly reduced.

Method used

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  • Flame-retardant continuous glass fiber reinforced polypropylene prepreg material and preparation method thereof
  • Flame-retardant continuous glass fiber reinforced polypropylene prepreg material and preparation method thereof
  • Flame-retardant continuous glass fiber reinforced polypropylene prepreg material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] Add 10 parts of PP (the optional brand is SK BX3920), 12 parts of modified polyphosphate flame retardant, and 2 parts of polyphosphate melamine salt into the high-speed mixer in proportion to mix evenly, and enter the twin-screw extruder through the main feed In the discharge machine, 16 parts of phosphorus nitrogen halogen-free intumescent flame retardants are added in the fifth section of the screw barrel through side feeding, so that the flame retardants can be evenly dispersed and covered with polypropylene, and extruded and granulated to obtain The effective flame retardant is 75% high-content migration-resistant halogen-free flame retardant masterbatch.

[0053] Mix the prepared migration-resistant halogen-free flame retardant masterbatch with 50 parts of PP (the optional brand is SKHX3900), 1.0 parts of maleic anhydride grafted polypropylene (PP-g-MAH), 0.3 parts of antioxidant 1010, 0.2 parts Antioxidant 168, 0.1 part of light stabilizer HALS-944, 0.1 part of ul...

Embodiment 2

[0057] Add 12 parts of PP (the optional brand is K7100), 13 parts of modified polyphosphate flame retardant, and 4 parts of polyphosphate melamine salt into a high-speed mixer in proportion to mix evenly, and enter the twin-screw extrusion through the main feed In the machine, 16 parts of phosphorus-nitrogen halogen-free intumescent flame retardants are fed into the fifth section of the screw barrel through side feeding, so that the flame retardants can be evenly dispersed and covered by polypropylene, and extrusion granulation can obtain effective The flame retardant is 75% high-content migration-resistant halogen-free flame retardant masterbatch.

[0058] Mix the prepared migration-resistant halogen-free flame retardant masterbatch with 50 parts of PP (optional grade K7760), 2.0 parts of methacrylic acid grafted polypropylene (PP-g-MAA), 0.3 parts of antioxidant 1010, 0.3 parts Antioxidant PS802, 0.2 parts of light stabilizer HALS-944, 0.1 parts of ultraviolet absorber UV-77...

Embodiment 3

[0062] Add 12.5 parts of PP (the optional brand is K7100), 15 parts of modified polyphosphate flame retardant, and 5 parts of polyphosphate melamine salt into a high-speed mixer in proportion to mix evenly, and enter the twin-screw extrusion through the main feed In the machine, 17.5 parts of phosphorus, nitrogen, halogen-free intumescent flame retardants are fed into the fifth section of the screw barrel through side feeding, so that each flame retardant can be evenly dispersed and covered with polypropylene, and extrusion granulation can obtain effective The flame retardant is 75% high-content migration-resistant halogen-free flame retardant masterbatch.

[0063] Mix the prepared migration-resistant halogen-free flame retardant masterbatch with 50 parts of PP (optional grade K8065), 2.0 parts of methyl methacrylate grafted polypropylene (PP-g-MMA), 0.2 parts of antioxidant 1010, 0.1 part of antioxidant 168, 0.2 part of antioxidant DSTP, and 0.3 part of light stabilizer HALS-...

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Abstract

The invention discloses a flame-retardant continuous glass fiber reinforced polypropylene prepreg tape material. The raw material composition includes: 50 parts of polypropylene; 70-150 parts of continuous glass fiber; migration-resistant halogen-free flame retardant 40-50 parts of masterbatch; 0-2 parts of compatibilizer; 0.5-1.0 parts of heat stabilizer; 0-0.5 parts of light stabilizer. Based on the total mass of 100%, the raw material composition of the migration-resistant halogen-free flame retardant masterbatch includes: 25% polypropylene; 30%-35% modified polyphosphate flame retardant; phosphorus nitrogen halogen-free expansion Type flame retardant 30% ~ 40%; polyphosphate melamine salt 0 ~ 10%. The invention also discloses the preparation method of the flame-retardant continuous glass fiber reinforced polypropylene prepreg material, which includes: after uniformly mixing the raw materials except the continuous glass fiber, melting and kneading through a single-screw extruder, melting and kneading The body is transported into the impregnation mold through a melt distributor or a casting mold, and impregnated with continuous glass fibers to obtain the flame-retardant continuous glass fiber reinforced polypropylene prepreg tape material.

Description

technical field [0001] The invention relates to the technical field of polymer material processing, in particular to a flame-retardant grade continuous glass fiber reinforced polypropylene prepreg material and a preparation method thereof. Background technique [0002] Continuous fiber reinforced thermoplastic composite (CFRTP) is an advanced composite material. Continuous fiber can greatly improve the mechanical properties of the matrix material because of its long fiber length and high performance, and it can be compared with long fiber reinforced thermoplastic of the same substrate. Materials (LFT materials) are mixed and molded to make the products more composite, functional, and lightweight, and are gradually applied in the fields of automobiles, machinery, chemicals, building materials, and military industries. [0003] The lining board materials of trucks, trains, containers, etc. have been gradually required to have flame retardant function. New energy vehicles requi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/12C08L51/06C08K13/06C08K9/06C08K3/32C08K7/14C08K5/134C08K5/526C08K5/372
CPCC08K2003/321C08K2003/323C08L23/12C08L2201/02C08L51/06C08K13/06C08K9/06C08K3/32C08K7/14C08K5/1345C08K5/526C08K5/372
Inventor 陈光剑陈晓敏宋玉兴黄瑞杰金学斌
Owner 中广核俊尔(浙江)新材料有限公司
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