Preparation method of diamond-copper composite material with high diamond volume fraction
A volume fraction, composite material technology, applied in the field of diamond/copper composite material preparation, can solve problems such as difficulty in mixing uniformly, and achieve the effects of easy control of process parameters, simple sintering process, and stable quality
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Embodiment 1
[0037] The surface modification of diamond in the present embodiment is carried out as follows:
[0038] Step 1: first carry out "removal of organic matter (ultrasonic 20min in acetone) → oil removal (ultrasonic 30min in 60 ℃ 10wt% NaOH) → coarsening (in 60 ℃ 10wt% HNO 3 Ultrasonic cleaning for 30 minutes)→drying (after cleaning with deionized water)" treatment. The treated diamonds are put into a vacuum drying oven to dry for later use;
[0039] Step 2: Mix the diamond obtained in step 1 and tungsten powder with a particle size of 2.5um in a volume ratio of 1:1 in an agate mortar;
[0040] Step 3: Take out the diamond obtained in step 2, and send it into a vacuum tube furnace for thermal diffusion treatment;
[0041] Step 4: Take the diamond in step 3, and separate the modified diamond and tungsten powder. The separated diamond and copper powder with a particle size of 70um are mixed evenly by wet grinding, and the volume fraction of diamond is 30%;
[0042] Step 5: The mi...
Embodiment 2
[0045] The surface modification of diamond in the present embodiment is carried out as follows:
[0046] Step 1: first carry out "removal of organic matter (ultrasonic 20min in acetone) → oil removal (ultrasonic 30min in 60 ℃ 10wt% NaOH) → coarsening (in 60 ℃ 10wt% HNO 3 Ultrasonic cleaning for 30 minutes)→drying (after cleaning with deionized water)" treatment. The treated diamonds are put into a vacuum drying oven to dry for later use;
[0047] Step 2: Mix the diamond obtained in step 1 and tungsten powder with a particle size of 2.5um in a volume ratio of 1:1 in an agate mortar;
[0048] Step 3: Take out the diamond obtained in step 2, and send it into a vacuum tube furnace for thermal diffusion treatment;
[0049] Step 4: Take the diamond in step 3, and separate the modified diamond and tungsten powder. The separated diamond and copper powder with a particle size of 70um are mixed evenly by wet grinding, and the volume fraction of diamond is 40%;
[0050] Step 5: The mi...
Embodiment 3
[0053] The surface modification of diamond in the present embodiment is carried out as follows:
[0054] Step 1: first carry out "removal of organic matter (ultrasonic 20min in acetone) → oil removal (ultrasonic 30min in 60 ℃ 10wt% NaOH) → coarsening (in 60 ℃ 10wt% HNO 3 Ultrasonic cleaning for 30 minutes)→drying (after cleaning with deionized water)" treatment. The treated diamonds are put into a vacuum drying oven to dry for later use;
[0055]Step 2: Mix the diamond obtained in step 1 and tungsten powder with a particle size of 2.5um in a volume ratio of 1:1 in an agate mortar;
[0056] Step 3: Take out the diamond obtained in step 2, and send it into a vacuum tube furnace for thermal diffusion treatment;
[0057] Step 4: Take the diamond in step 3, and separate the modified diamond and tungsten powder. The separated diamond and copper powder with a particle size of 70um are mixed evenly by wet grinding, and the diamond volume fraction is 60%;
[0058] Step 5: The mixed ...
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