A kind of stain-resistant polished tile and its manufacturing method

A manufacturing method and technology for polished tiles, which are applied in the field of polished tiles, can solve the problems such as the loss of the whole body brick effect of porcelain polished tiles, the unsatisfactory anti-fouling performance, the problem of pores and the like, and the improvement of particle fineness, the improvement of plasticity, and the reduction of The effect of cost pressure

Active Publication Date: 2020-02-07
山东省鑫盛达新型建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0023] Although the manufacturing method of the porcelain polished tile of the invention solves the technical problems of ultra-thin environmental protection, continuous release of anions and far-infrared rays, it does not solve the problem of pores and has some disadvantages: the product is not dense enough, easy to break, and has a high water permeability Lead to unsatisfactory stain resistance
For antifouling, the manufacturing method of the porcelain polished tile of this invention needs to add one deck antifouling layer when leaving the factory, such as putting water wax, this layer of antifouling layer causes the obtained porcelain polished tile to lose Full body brick effect

Method used

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  • A kind of stain-resistant polished tile and its manufacturing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0076] see figure 1 , a method for manufacturing a pollution-resistant polished tile comprises the following steps: preparing raw materials → crushing block materials → decarbonizing and weathering raw materials → crushing block materials → homogenizing raw materials → batching → ball milling → sieving → slurry storage → iron removal → sieving → slurry Material homogenization → iron removal → sieving → slurry preparation → spray drying powder making → sieving → powder storage → sieving → dry powder iron removal → stamping preparation → stamping forming → drying → firing → rough polishing → fine polishing; The characteristic is that each step is as follows:

[0077] Step S1: Prepare materials. The weight ratio of each component in the raw materials is: 40 parts of kaolinite, 70 parts of albite, 10 parts of perlite, 10 parts of cullet, 20 parts of wollastonite, 3 parts of hydromica, silica ore 4 parts, 3 parts of titanium dioxide, 3 parts of zircon, 30 parts of high alumina bau...

Embodiment 2

[0106]This embodiment is basically the same as Embodiment 1, except that the technical parameters of the following steps are adopted: the weight ratio of each component in the raw materials described in the step S1 is: 52 parts of kaolinite, 100 parts of albite , 20 parts of perlite, 15 parts of cullet, 27 parts of wollastonite, 5 parts of hydromica, 8 parts of silica ore, 5 parts of titanium dioxide, 9 parts of zircon, 35 parts of high alumina bauxite, 10 parts of talc, limestone 3 parts, 3 parts of zinc oxide, 2 parts of sodium carboxymethyl cellulose, 2 parts of ceramic grinding aid water reducer, 24 parts of far-infrared ceramic powder;

[0107] The drying temperature described in the step S23 is 10°C;

[0108] In the sintering process described in step S24, the preheating time in the low temperature zone for sintering is 20 minutes, wherein the preheating time for the preheating temperature to rise uniformly from room temperature to the range of 680°C to 720°C is 4 minute...

Embodiment 3

[0110] This embodiment is basically the same as Embodiment 1, except that the technical parameters of the following steps are adopted: the weight ratio of each component in the raw materials described in the step S1 is: 46 parts of kaolinite, 90 parts of albite , 15 parts of perlite, 15 parts of cullet, 23 parts of wollastonite, 4 parts of hydromica, 6 parts of silica ore, 4 parts of titanium dioxide, 6 parts of zircon, 32 parts of high alumina bauxite, 7 parts of talc, limestone 2 parts, 2 parts of zinc oxide, 1.5 parts of sodium carboxymethyl cellulose, 1.5 parts of ceramic grinding aid superplasticizer, 16 parts of far-infrared ceramic powder;

[0111] The drying temperature described in the step S23 is 5°C;

[0112] In the sintering process described in step S24, the preheating time in the low temperature zone for sintering is 16 minutes, wherein the preheating time for the preheating temperature to rise uniformly from room temperature to the range of 680°C to 720°C is 4 m...

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Abstract

The invention discloses an anti-fouling polishing brick and a manufacturing method thereof. The manufacturing method comprises the following steps: preparing materials, crushing blocky materials, performing raw material decarbonization and weathering, crushing blocky materials, homogenizing raw materials, blending materials, performing ball milling, performing screening, storing slurry, performingdeironing, performing screening, homogenizing slurry, performing deironing, performing screening, preparing slurry, performing spray drying and powdering, performing screening, storing a powder material, performing screening, performing dry powder deironing, performing stamping and material preparation, performing stamping molding, performing drying, performing sintering, performing rough polishing, and performing fine polishing, wherein multiple times of splat heating and splat cooling are implemented in the step of raw material decarbonization and weathering to simulate a weathering effect;drying is implemented by using a continuous low-temperature dehumidification process in the step of drying; and a "turning" method is implemented in the step of sintering. The anti-fouling polishingbrick has the advantages that the formula is scientific, and the raw material formula combination has remarkable energy conservation and consumption reduction; the process is advanced, organic mattersin the raw materials are removed in advance, brick blanks are subjected to "cooling method drying", air pores are not formed in the brick blanks, the sintering density of the polishing brick can be increased, the water absorption rate of a whole brick can be reduced, and the anti-fouling property of a brick surface can be greatly improved without an anti-fouling agent.

Description

technical field [0001] The invention relates to a polished tile, in particular to a dirt-resistant polished tile with ultra-low water absorption. Background technique [0002] Polished brick is a kind of bright brick made by grinding the surface of the whole body adobe body, which belongs to a kind of whole body brick. Compared with ordinary bricks, the surface of polished bricks is much smoother. In addition, because polished tiles are hard and wear-resistant, they are suitable for use in indoor spaces such as toilets and kitchens. High-temperature sintering of polished tiles has no radioactive elements. Unlike natural stones that contain individual traces of radioactive elements and are minerals without high-temperature sintering, polished tiles will not cause harm to the human body, so they are widely used. [0003] In the production of common polished tiles, the main process flow is as follows: raw materials → batching → sieving and iron removal → spray drying → storag...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/19C04B35/622C04B35/626C04B35/64
CPCC04B35/19C04B35/62204C04B35/62605C04B35/62675C04B35/64C04B2235/3208C04B2235/3217C04B2235/3232C04B2235/3248C04B2235/3284C04B2235/3418C04B2235/3427C04B2235/3445C04B2235/3454C04B2235/3481C04B2235/349C04B2235/36C04B2235/449C04B2235/50C04B2235/606C04B2235/65
Inventor 蒲鼎新
Owner 山东省鑫盛达新型建材有限公司
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