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Ultraviolet cross-linked black low-smoke halogen-free cable sheath material and preparation method thereof

A cable sheath, ultraviolet light technology, applied in plastic/resin/wax insulators, organic insulators and other directions, can solve the problems of safety protection, low transmittance, large one-time investment, etc., to eliminate thermal expansion coefficient mismatch, The effect of good extrusion surface and low total heat release

Active Publication Date: 2019-12-03
ANHUI CHUZHO DEWEI NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although radiation cross-linking has high production efficiency and low cost, and does not need to add additional cross-linking aids during the cross-linking process, and maintains the cleanliness of the material and the electrical properties of the material, its disadvantages are that the one-time investment is large and there are problems during operation. security issues
In particular, black pigments have very low transmittance in the ultraviolet-visible band, and there is almost no obvious "transmission window"; in addition, a large amount of fillers in low-smoke, halogen-free, flame-retardant cable materials also affects the crosslinking efficiency of the system to a certain extent

Method used

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  • Ultraviolet cross-linked black low-smoke halogen-free cable sheath material and preparation method thereof
  • Ultraviolet cross-linked black low-smoke halogen-free cable sheath material and preparation method thereof
  • Ultraviolet cross-linked black low-smoke halogen-free cable sheath material and preparation method thereof

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preparation example Construction

[0041] The present invention also provides a method for preparing the above-mentioned black low-smoke halogen-free cable sheath material crosslinked by ultraviolet light, which includes the following steps:

[0042] (a) Weigh the polyolefin resin, compatibilizer, hydroxide flame retardant, nano flame retardant, lubricant and antioxidant into the high-speed mixer, under the condition of 30 ~ 50 rpm Mix for 3-5 minutes, then add the formula amount of silicon-based flame retardant synergist, photosensitizer and cross-linking agent, mix at the above low speed for 5-10 minutes, finally add the formula amount of pigment carbon black and continue mixing for 3-5 minutes to get the mixture;

[0043] (b) Put the mixed material into the silo, and enter the twin-screw extruder from the silo for extrusion and granulation. The length-to-diameter ratio of the twin-screw extruder is not less than 35:1; each section of the twin-screw extruder body The temperature sequence is: 120°C~125°C, 120...

Embodiment 1

[0045] Embodiment 1 provides a black low-smoke halogen-free cable sheath material crosslinked by ultraviolet light, which includes the following components in parts by weight:

[0046] 100 parts of polyolefin resin; (the mass ratio of the ethylene-vinyl acetate copolymer of VA content 18%, the ethylene-vinyl acetate copolymer of VA content 28%, metallocene linear low density polyethylene is 1.5:1:1)

[0047] 15 parts of compatibilizer; (maleic anhydride grafted ethylene-vinyl acetate copolymer)

[0048] 115 parts of hydroxide flame retardant; (aluminum hydroxide)

[0049] 56 parts of nano flame retardants; (the mass ratio of montmorillonite and ferrocene is 4:1),

[0050] 6 parts of silicon-based flame retardant synergist; (the mass ratio of polydimethylsiloxane to silicone masterbatch is 1.5:1)

[0051] 7 parts of photosensitizer; (the mass ratio of 1173, ITX, TPO is 1:1:1)

[0052] 3 parts of auxiliary cross-linking agent; (triallyl isocyanurate)

[0053] 1 part of antioxi...

Embodiment 2

[0056] Embodiment 2 provides a black low-smoke halogen-free cable sheath material crosslinked by ultraviolet light. Its preparation method is exactly the same as that of Embodiment 1, except that its raw material component content is different, and it includes the following groups in parts by weight: Minute:

[0057] 100 parts of polyolefin resin; (the mass ratio of the ethylene-vinyl acetate copolymer of VA content 18%, the ethylene-vinyl acetate copolymer of VA content 28%, metallocene linear low density polyethylene is 1.2:1:1)

[0058] 10 parts of compatibilizer; (maleic anhydride grafted ethylene-vinyl acetate copolymer)

[0059] 130 parts of hydroxide flame retardant; (aluminum hydroxide)

[0060] 28 parts of nano flame retardants; (the mass ratio of montmorillonite and ferrocene is 4:1),

[0061] 8 parts of silicon-based flame retardant synergist; (the mass ratio of polydimethylsiloxane to silicone masterbatch is 1.5:1)

[0062] 5 parts of photosensitizer; (the mass ...

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Abstract

The invention discloses an ultraviolet crosslinking black low-smoke halogen-free cable sheath material. The cable sheath material comprises the following components in parts by weight: 100 parts of polyolefin resin; 10 to 20 parts of a compatilizer; 115 to 145 parts of a hydroxide flame retardant; 28 to 56 parts of a nano flame retardant; 4-8 parts of a silicon flame-retardant synergist; 5 to 7 parts of a photosensitizer; 2-4 parts of an assistant cross-linking agent; 0.5 to 1.5 parts of an antioxidant; 1-3 parts of a lubricant; and 0.5 to 1.0 part of pigment carbon black, wherein the nano flame retardant is a complex of montmorillonite and ferrocene or montmorillonite. According to the cable sheath material provided by the invention, the nano flame-retardant technology is applied to the material, and the nano synergistic technology and the ultraviolet crosslinking technology are combined; and the interfacial area between the polymer and the nano flame retardant particles is very large, chemical bonding between a base material and an inorganic filler exists between the interfaces, and the cable material has ideal bonding performance, can eliminate the problem of mismatching of thermal expansion coefficients of an inorganic substance and a polymer substrate, has the advantages of flame retardancy and a lower total heat release amount, can be crosslinked by ultraviolet light, andhas a smooth molten line surface and a good extrusion surface.

Description

technical field [0001] The invention relates to a black low-smoke and halogen-free cable sheath material crosslinked by ultraviolet light and a preparation method thereof. Background technique [0002] Taking digital statistics as an example, an average fire occurs every 17 seconds across the country, especially the use of synthetic polymers has greatly aggravated the fire hazard and injury caused by combustion. In fire fatal accidents, about 80% died of suffocation by toxic gas and smoke, and low-smoke and halogen-free materials came into being. The wire and cable industry has particularly prominent requirements for flame retardancy, and relevant departments have clearly stipulated that LSZH cable materials must be used in public places. At the same time, it is promoting the halogenation of internal wires, telephone cables and data cables in buildings. Although low-smoke, halogen-free, flame-retardant polyolefin has good flame-retardant properties and produces little smok...

Claims

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Application Information

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IPC IPC(8): C08L23/08C08L51/06C08L83/04C08L23/06C08K13/02C08K3/22C08K3/34C08K5/134C08K3/04C08K5/3492H01B3/44
CPCC08K2003/2227C08K2201/011C08L23/0853C08L2201/02C08L2201/22C08L2203/202C08L2205/025C08L2205/035H01B3/44C08L23/0815C08L51/06C08L83/04C08L23/06C08K13/02C08K3/22C08K3/346C08K5/1345C08K3/04C08K5/34924
Inventor 周玉梅邓之俊袁宝张坤陆威吴万昌张翔章柏松
Owner ANHUI CHUZHO DEWEI NEW MATERIAL
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