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A low-cost high-strength red mud-coal-series metakaolin geopolymer

A metakaolin and high-strength technology, which is applied in the field of low-cost high-strength red mud-coal-based metakaolin geopolymers, can solve the problems of low red mud content, incomplete utilization of red mud, and high production costs, and achieve the goal of preparation technology The effect of simplicity, good economic value, and a wide range of material sources

Active Publication Date: 2020-10-02
TAIYUAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The present invention overcomes the deficiencies of the prior art, and proposes a raw material formula for preparing red mud-coal series metakaolin geopolymers. Under the premise of ensuring the compressive strength of geopolymers, the Bayer process red mud is utilized to the greatest extent and reduces The use of coal-based metakaolin solves the problems of low red mud content in the production of geopolymers, red mud cannot be fully utilized, and high production costs

Method used

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  • A low-cost high-strength red mud-coal-series metakaolin geopolymer
  • A low-cost high-strength red mud-coal-series metakaolin geopolymer
  • A low-cost high-strength red mud-coal-series metakaolin geopolymer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] (1) Raw material selection and processing:

[0026] The materials used include Bayer red mud from Shanxi Hejin Aluminum Plant and HP-90B coal-measure metakaolin from Shanxi Xinzhou Calcined Kaolin Plant (the average particle size of the specific surface area is 1.34μm, and the specific surface area is 4480m 2 / kg), which is formed by coal-series kaolin after roasting at 800°C for 40 minutes, and belongs to hard metakaolin. The chemical compositions of the two are shown in Table 1 and Table 2, respectively.

[0027] Table 1 Chemical composition of Bayer process red mud.

[0028]

[0029] Table 2 Chemical composition of coal-measure metakaolin.

[0030]

[0031] The water glass solution is commercially available industrial water glass (SiO 2 Content 24.73%, Na 2 O content 8.17%, modulus 3.12, Baume degree 40, density 1.375g / cm 3 ), the analytically pure sodium hydroxide is commercially available sodium hydroxide with a purity of over 99%, and the distilled water...

Embodiment 2

[0042] (1) Raw material selection and processing: as described in step (1) in Example 1

[0043] (2) Raw material processing:

[0044] The Bayer process red mud is naturally air-dried, crushed by a crusher and passed through a 0.075mm sieve; the crushed and sieved red mud powder is dried in an oven at 105°C for 24 hours to obtain the average particle size of the specific surface area of ​​the red mud raw material required for the test is 2.64 μm , the specific surface area is 2270m 2 / kg).

[0045] Weigh the Bayer process red mud, coal series metakaolin, and sodium hydroxide analytically pure according to their mass, including 700 g of Bayer process red mud, 300 g of coal series metakaolin, and 90 g of analytically pure sodium hydroxide for later use.

[0046] According to the set Si / Al (the atomic molar ratio of Si / Al in the raw material is 1.1) and the mass ratio of water to solid (the mass ratio of water to solid is 0.4, the mass of water includes the difference between t...

Embodiment 3

[0053] (1) Raw material selection and processing: as described in step (1) in Example 1

[0054] (2) Raw material processing:

[0055] The Bayer process red mud is naturally air-dried, crushed by a crusher and passed through a 0.075mm sieve; the crushed and sieved red mud powder is dried in an oven at 105°C for 24 hours to obtain the average particle size of the specific surface area of ​​the red mud raw material required for the test is 2.64 μm , the specific surface area is 2270m 2 / kg).

[0056] Weigh the Bayer process red mud, coal series metakaolin, and sodium hydroxide analytically pure according to their mass, including 500 g of Bayer process red mud, 500 g of coal series metakaolin, and 90 g of analytically pure sodium hydroxide for later use.

[0057] According to the set Si / Al (the atomic molar ratio of Si / Al in the raw material is 1.1) and the mass ratio of water to solid (the mass ratio of water to solid is 0.4, the mass of water includes the difference between t...

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Abstract

The invention discloses a low-cost high-strength red mud-coal series metakaolin geopolymer, and relates to the technical fields of solid waste recycling and new building material preparation. The low-cost high-strength red mud-coal series metakaolin geopolymer comprises 50-85 parts of Bayer process red mud, 15-50 parts of coal series metakaolin, 51-62 parts of an alkali activator composed of waterglass and sodium hydroxide, and 4-12 parts of water, wherein the Bayer process red mud and the coal series metakaolin account for 100 parts in total, a total Si / Al atom molar ratio of all the raw materials is 1.1, and the mass ratio of the water and the solids is 0.4; and the compressive strength of the red mud-coal series metakaolin geopolymer can reach up to 40 MPa or above at the 28th day, andthe problems are solved that the metakaolin is high in cost, and geopolymer strength reduction can be caused by simply increasing the dosage of the red mud. According to the low-cost high-strength red mud-coal series metakaolin geopolymer, the red mud and the coal series metakaolin serve as materials, a preparation technology is simple, therefore, industrial production is easy to achieve, and thelow-cost high-strength red mud-coal series metakaolin geopolymer plays a positive promotion role in reducing damage caused by the red mud to environment and achieving resource utilization of the redmud.

Description

technical field [0001] The invention relates to the technical field of solid waste recycling and preparation of new building materials, in particular to a low-cost, high-strength red mud-coal series metakaolin geopolymer. Background technique [0002] Red mud is an insoluble solid residue produced after melting bauxite with caustic soda solution in the alumina production process. For every ton of alumina produced, about 1 to 1.5 tons of red mud will be produced, and for low-grade bauxite, even 2.5 tons of red mud will be produced. Currently, 90% of the world's alumina is produced by the Bayer process. A large amount of red mud cannot be fully and effectively utilized, and can only be stacked in a large area of ​​storage yard, which occupies a large amount of land and causes serious pollution to the environment. At present, the main treatment method for red mud in my country is to build dams and store it, which not only wastes a lot of land resources, but also causes seriou...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/00C04B18/04C04B14/10
CPCC04B28/006C04B2201/50C04B18/0409C04B14/106C04B22/062C04B12/04Y02P40/10Y02W30/91
Inventor 刘剑平白晓红付鹏臣袁超武涛卢仪思马富丽何斌
Owner TAIYUAN UNIV OF TECH