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Low-odor low-TVOC polypropylene composite material and preparation method thereof

A polypropylene and low-odor technology, which is applied in separation methods, chemical instruments and methods, and dispersed particle separation, can solve the problems of poor odor stability, large difference in volume of small molecules of odor, and limited effect, and achieve stable odor levels , The effect of thoroughly removing the smell and avoiding the burnt smell

Active Publication Date: 2020-04-07
TIANJIN KINGFA NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Such as patent CN108329578A uses porous calcium phosphate powder as adsorbent, CN109096598A uses diatomite and its derivatives as adsorbent, CN109651711A uses magnesium silicate as adsorbent; Sodium polyacrylate adsorbs alcohol aqueous solution as a desorbent, etc.; although these methods can achieve good results, they also show many defects in the actual production process. The main reason is that many types of small particles are produced during the processing of polypropylene. Molecular substances, including aldehydes, ketones, acids, esters, benzenes, alkanes, alkenes, amines, sulfur, etc., all of these substances will produce odor, and the threshold for odor generation is very small, so remove these substances Targeted measures need to be studied separately, a single measure cannot remove all odor substances, resulting in poor odor stability of the produced materials during the production process
Taking the adsorption of porous substances as an example, porous substances can only adsorb substances with a molecular diameter smaller than the pore diameter. Due to the large difference in volume of small molecules that produce odors, there is selectivity in the adsorption of porous substances to small molecules that produce odors, and porous substances During the transportation and storage process before use, the odorous substances in the air have been adsorbed, resulting in the inability of the porous substances to discharge the previously adsorbed gaseous substances in the processing process of just a few tens of seconds after being added to the extruder, and thus cannot or cannot be mass-produced. Adsorbs small molecular substances that produce odor in polypropylene, so it cannot achieve a stable adsorption effect, and sometimes even has no effect at all
Similarly, antibacterial agents can only remove odors produced by bacterial decomposition; odor desorbents, usually water, low-molecular alcohols or low-molecular ketones, have poor compatibility with polypropylene and organic matter. For low-molecular alkanes or The desorption effect of olefins (including TVOC) is relatively poor; while baking has no effect on odor substances with large molecular weight and high boiling point
[0003] Due to the complexity of odor sources, the effect of a single targeted odor removal method is limited, so it is necessary to develop a new odor removal method with a wide range of targets
In addition, since the plastic processing process only takes a few tens of seconds, how to ensure the stability of the material's odor is also a difficult point

Method used

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  • Low-odor low-TVOC polypropylene composite material and preparation method thereof
  • Low-odor low-TVOC polypropylene composite material and preparation method thereof
  • Low-odor low-TVOC polypropylene composite material and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0030] Heat the microporous substance and the porous substance at 400°C for 60 minutes respectively, and then place them in an odorless environment to cool to room temperature; add bicarbonate to the liquid filling 1 for dissolution to form a bicarbonate solution, and then The hydrogen salt solution is added to the cooled microporous substance and mixed evenly, and the excess bicarbonate solution is removed to obtain a mixture of bicarbonate and microporous substance; the metal soap is added to the liquid filling material 2 for dissolution to form a metal soap solution , then the metal soap solution is added to the cooled porous substance and mixed uniformly, and the excess metal soap solution is removed to obtain a metal soap and a porous substance mixture; The material mixture is mixed evenly, and then metal oxide, ethylene-monoolefin copolymer, antioxidant, and lubricant are added in sequence to mix evenly, and finally the above mixture is added to an internal mixer or meshi...

Embodiment 2

[0035] Heat the microporous substance and the porous substance at 500°C for 120 minutes respectively, and then place them in an odorless environment to cool to room temperature; add bicarbonate to the liquid filling 1 to dissolve, forming a bicarbonate solution, and then The hydrogen salt solution is added to the cooled microporous substance and mixed evenly, and the excess bicarbonate solution is removed to obtain a mixture of bicarbonate and microporous substance; the metal soap is added to the liquid filling material 2 for dissolution to form a metal soap solution , then the metal soap solution is added to the cooled porous substance and mixed uniformly, and the excess metal soap solution is removed to obtain a metal soap and a porous substance mixture; The material mixture is mixed evenly, and then metal oxide, ethylene-monoolefin copolymer, antioxidant, and lubricant are added in sequence to mix evenly, and finally the above mixture is added to an internal mixer or meshing...

Embodiment 3

[0040] Heat the microporous substance and the porous substance at 600°C for 180 minutes respectively, and then place them in an odorless environment to cool to room temperature; add bicarbonate to the liquid filling 1 for dissolution to form a bicarbonate solution, and then The hydrogen salt solution is added to the cooled microporous substance and mixed evenly, and the excess bicarbonate solution is removed to obtain a mixture of bicarbonate and microporous substance; the metal soap is added to the liquid filling material 2 for dissolution to form a metal soap solution , then the metal soap solution is added to the cooled porous substance and mixed uniformly, and the excess metal soap solution is removed to obtain a metal soap and a porous substance mixture; The material mixture is mixed evenly, and then metal oxide, ethylene-monoolefin copolymer, antioxidant, and lubricant are added in sequence to mix evenly, and finally the above mixture is added to an internal mixer or mesh...

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Abstract

The invention provides a low-odor low-TVOC polypropylene composite material and a preparation method thereof. The low-odor low-TVOC polypropylene composite material is characterized by comprising thefollowing raw materials in parts by weight: 30-99% of polypropylene, 0-30% of an elastomer; 0-40% of mineral powder; 0.5%-10% of an odor adsorbent; 0.5 to 4% of other auxiliary agents; wherein the odor adsorbent is prepared from the following raw materials in parts by weight: 10 to 75% of ethylene-monoolefine copolymer; 10-40% of a microporous substance; 10-40% of a porous substance; 1-5% of a metal oxide; 1-4% of a metallic soap; 1-4% of a bicarbonate; 5-20% of a liquid filler; 0.2 to 1.0% of an antioxidant; and 0.2 to 1.0% of a lubricant. The low-odor low-TVOC polypropylene composite material disclosed by the invention has relatively low odor and TVOC value.

Description

technical field [0001] The invention relates to the technical field of polymer modification, in particular to a low-odor and low-TVOC polypropylene composite material and a preparation method thereof. Background technique [0002] With the increasingly stringent environmental protection regulations, the automotive industry has become an inevitable development trend for the emission of materials such as odor and TVOC. Major automobile manufacturers and material manufacturers have invested a lot of manpower and material resources in research, and have achieved good results. A large number of patents and documents have been published. The main methods to reduce odor and TVOC include: using adsorbents, adding antibacterial agents, adding covering agents, using desorbents, baking, etc. Such as patent CN108329578A uses porous calcium phosphate powder as adsorbent, CN109096598A uses diatomite and its derivatives as adsorbent, CN109651711A uses magnesium silicate as adsorbent; Sod...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/14C08L23/12C08L23/08C08L23/16C08L53/02C08K13/04C08K7/26C08K3/22C08K3/34C08K5/098C08K5/134C08K5/09C08K5/526C08K7/14C08K5/20C08J9/08B01D53/02B29B9/06B29C48/92B29C48/625
CPCC08L23/14C08L23/12C08J9/08C08J9/0066C08J9/0023B01D53/02B29B9/065B29C48/92B29C48/625C08K2003/222C08K2003/2227C08L2205/025C08L2205/03C08J2323/08C08J2203/02C08K2003/265B29C2948/92704C08L23/0815C08K13/04C08K7/26C08K3/22C08K3/34C08K5/1345C08K5/526C08K5/09C08K5/098C08L23/16C08K3/26C08L53/025C08K7/14C08K5/20
Inventor 张春怀李晟陶四平王中林徐昌竹张栋玮张海洋罗忠富
Owner TIANJIN KINGFA NEW MATERIAL
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