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A resistance brazing method for shield machine tool

A shield machine tool, resistance brazing technology, applied in welding equipment, manufacturing tools, welding media and other directions, can solve the problems of tool damage, uneven heating, small thermal conductivity, etc., to improve the strength and efficiency of brazing, improve Welding strength and efficiency, the effect of low thermal conductivity

Active Publication Date: 2021-01-05
宁波中机松兰刀具科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the skin effect of induction heating, the heating is uneven, and the temperature of the matrix and the cemented carbide in the middle area of ​​the cemented carbide tool used in the shield tunnel boring machine is low. To ensure the quality of brazing, it can only be heated for a long time, which makes part of the cemented carbide overheat. Cemented carbide has low coefficient of linear expansion, high hardness, high brittleness, and low thermal conductivity. Long-term and high-temperature heating can easily cause cemented carbide buttons to collapse, crack, and cause carbide to fall off, causing damage to the tool and making it impossible to dig.
The second is to use intermediate frequency brazing and flame brazing composite technology to heat the cutter body and hard alloy through intermediate frequency induction. However, due to the skin effect of induction heating, the heating is uneven. The temperature of high-quality alloys is low, and flame brazing is mainly used to heat areas with low temperatures. This brazing process is complicated and it is difficult to realize automatic production
At present, the induction heating brazing method is mostly used in the industry. Due to the skin effect of induction heating, the temperature difference between the inside and outside of the workpiece is large, which brings two fatal problems: 1) Due to the inconsistent linear expansion of the heating process, there is a large gap in the tool Internal stress; 2) It must be heated for a long time to transfer heat, resulting in external overheating and turbulent flow of solder
On the other hand, it leads to serious oxidation of the tool

Method used

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  • A resistance brazing method for shield machine tool

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] A resistance brazing method for a shield machine cutter, comprising the following steps:

[0080] (a) the cutter body, cemented carbide and sheet silver-based solder BAg50Cu20Zn28Ni2 are sandblasted;

[0081] (b) Assembling the cutter body, hard alloy and sheet silver-based solder into an assembly, coating the surface of the hard alloy with QJ102 flux paste; coating the surface of the lower part of the hard alloy with alumina paste;

[0082] (c) Perform resistance brazing on the above-mentioned assembly. The resistance brazing equipment of the present invention is provided with a sealed shell outside the resistance brazing equipment, and one end is provided with an air inlet channel, which is fed with nitrogen or argon gas for protection, and the other end is provided with an air outlet channel. And the oxygen partial pressure test channel (connected to the oxygen partial pressure tester). The upper and lower electrodes of the resistance brazing equipment are made of g...

Embodiment 2

[0085] A resistance brazing method for a shield machine cutter, comprising the following steps:

[0086] (a) blasting the cutter body, cemented carbide and sheet silver-based solder BAg49Cu16Zn23Ni4.5Mn7.5;

[0087] (b) Assemble the cutter body, cemented carbide and flake silver-based solder into an assembly, and coat the surface of the cemented carbide with QJ102 flux paste. After forming the assembly, apply a small amount of QJ102 flux paste, and apply The surface of the cutter body is coated with alumina emulsion;

[0088] (c) Perform resistance brazing on the above-mentioned assembly. The resistance / induction composite brazing equipment of the present invention is provided with a sealed shell outside the resistance brazing equipment, and one end is provided with an air inlet channel, which is fed with nitrogen or argon gas for protection, and the other end is provided with a There is an outlet channel and an oxygen partial pressure test channel (connected to an oxygen par...

Embodiment 3

[0091] A resistance brazing method for a shield machine cutter, comprising the following steps:

[0092] (a) blasting the cutter body, the PDC composite sheet and the composite solder sheet BAg72Cu27.8Li0.2 / Zn57Cu14Ag15Mn14 / BAg72Cu27.8Li0.2;

[0093] Among them, the composite solder sheet is calculated by mass percentage, the middle layer Zn57Cu14Ag15Mn14 is 50%, and the two side layers Ag72Cu27.8Li0.2 are 25% respectively;

[0094] (b) Spray the PDC composite sheet and the cutter body groove (the position where the PDC composite sheet is placed) with a nickel-cobalt alloy layer (NiCo10) with a thickness of 0.01mm;

[0095] (c) After assembling the cutter body, the PDC composite sheet and the sheet silver-based solder into an assembly, apply a small amount of flux paste and perform resistance brazing;

[0096] Wherein, the resistance brazing equipment is the same as in Example 1, and the flux paste includes the following components in parts by weight: 75-85 parts of QJ102 flux ...

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Abstract

Abstract The present invention relates to the technical field of welding, in particular to a resistance brazing method for a shield machine cutter. The resistance brazing 5 method for the shield machine cutter of the present invention comprises the steps of: performing a resistance brazing to an assembly assembled from a cutter body, an alloy and a silver-based brazing filler metal, wherein an electrode material for the resistance brazing comprises a graphite felt. According to the present invention, resistance brazing is applied to the brazing of the shield machine cutter, such that a .0 reliable and efficient brazing connection between the cutter body and an alloy cutter bit can be better realised, the brazing strength can be improved, and the service life of the shield machine cutter can be prolonged. Drawings alloy silver-based brazingfiller metal cutter body Fig. 1

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a resistance brazing method for shield machine cutters. Background technique [0002] In the field of underground engineering, using shield tunnel boring machine (shield machine) for tunnel construction has the advantages of high automation, saving manpower, fast construction speed, one-time hole formation, not affected by climate, ground subsidence can be controlled during excavation, and damage to the environment can be reduced. Due to the influence of ground buildings and the fact that underwater excavation does not affect ground traffic and other characteristics, the application of shield tunneling method construction is becoming more and more extensive. In the case of a long tunnel line and a large buried depth, it is more economical and reasonable to use a shield machine for construction. The shield cutter head and cutter are parts that are in direct contact with cuttings...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K1/00B23K35/30B23K35/363
CPCB23K1/0004B23K1/0008B23K35/3006B23K35/362
Inventor 龙伟民张雷吕登峰侯江涛李涛李永李胜男
Owner 宁波中机松兰刀具科技有限公司