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Polyarylene ether ketone resin and production method thereof, and molded body

A technology of polyarylene ether ketone and its manufacturing method, which is applied in the fields of polyarylene ether ketone resin and its manufacture, and molded products, can solve the problems of high raw material cost, high manufacturing process cost, and high resin price, and achieve The effect of good formability

Pending Publication Date: 2020-08-07
DIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, for the aromatic nucleophilic substitution type solution polycondensation reaction used in the manufacture of these PAEK resins, there are high raw material costs due to the use of expensive 4,4'-difluorobenzophenone as a monomer, and the reaction The temperature is 300°C or higher and the cost of the manufacturing process is high, and the price of the resin tends to increase.

Method used

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  • Polyarylene ether ketone resin and production method thereof, and molded body
  • Polyarylene ether ketone resin and production method thereof, and molded body
  • Polyarylene ether ketone resin and production method thereof, and molded body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0107] 818 g of methanesulfonic acid and 82 g of phosphorus pentoxide were charged into a four-necked separable flask equipped with a nitrogen introduction tube, a thermometer, a reflux cooler, and a stirring device, and stirred at room temperature under a nitrogen atmosphere for 20 hours. Then, 2.0 g of isophthalic acid and 40.2 g of diphenyl ether were injected|thrown-in, and it heated up to 60 degreeC, and made it react for 10 hours. Then, 57.9 g of 4,4'-oxobisbenzoic acid was added, and further reacted for 40 hours. After cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer and then filtered. Furthermore, the polymer was washed twice each with methanol and ion-exchanged water. Then, the polymer was dried at 180° C. under vacuum for 10 hours. When the reduced viscosity was measured, it was 1.1 dl / g, and it was confirmed that the PAEK resin described in Example 1 was obtained.

[0108] In addition, the gla...

Embodiment 2

[0110] 818 g of methanesulfonic acid and 82 g of phosphorus pentoxide were charged into a four-necked separable flask equipped with a nitrogen introduction tube, a thermometer, a reflux cooler, and a stirring device, and stirred at room temperature under a nitrogen atmosphere for 20 hours. Then, 4.0 g of isophthalic acid and 40.6 g of diphenyl ether were injected|thrown-in, and it heated up to 60 degreeC, and made it react for 10 hours. Then, 55.4 g of 4,4'-oxobisbenzoic acid was added, and further reacted for 40 hours. After cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer and then filtered. Furthermore, the polymer was washed twice each with methanol and ion-exchanged water. Then, the polymer was dried at 180° C. under vacuum for 10 hours. When the reduced viscosity was measured, it was 1.2 dl / g, and it was confirmed that the PAEK resin described in Example 2 was obtained.

[0111] In addition, the gla...

Embodiment 3

[0113] 818 g of methanesulfonic acid and 82 g of phosphorus pentoxide were charged into a four-necked separable flask equipped with a nitrogen introduction tube, a thermometer, a reflux cooler, and a stirring device, and stirred at room temperature under a nitrogen atmosphere for 20 hours. Thereafter, 8.1 g of isophthalic acid and 41.5 g of diphenyl ether were charged, and the temperature was raised to 60° C., followed by reaction for 10 hours. Then, 50.4 g of 4,4'-oxobisbenzoic acid was added, and further reacted for 40 hours. After cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer and then filtered. Furthermore, the polymer was washed twice each with methanol and ion-exchanged water. Then, the polymer was dried at 180° C. under vacuum for 10 hours. When the reduced viscosity was measured, it was 1.2 dl / g, and it was confirmed that the PAEK resin described in Example 3 was obtained.

[0114] In addition,...

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Abstract

A polyarylene ether ketone resin has a repeating unit (1-1) represented by general formula (1-1) and a repeating unit (2-1) represented by general formula (2-1). In the expression, R is a hydrogen atom or an alkyl group of 1 to 4 carbons, Ar1 and Ar2 are divalent organic groups (3-1) represented by general formula (3-1), and n is 0 or 1.

Description

technical field [0001] The present invention relates to a polyarylene ether ketone resin, a method for producing the same, and a molded article comprising the polyarylene ether ketone resin. [0002] This application claims priority based on Japanese Patent Application No. 2018-008442 filed in Japan on January 22, 2018, and uses the content thereof here. Background technique [0003] Polyarylene ether ketone resin (hereinafter sometimes referred to as "PAEK resin") is a crystalline super engineering plastic that is excellent in heat resistance, chemical resistance, toughness, etc., and can be used continuously at high temperatures. It is widely used in parts, automobile parts, medical parts, fibers, and film applications. [0004] Conventionally, as a PAEK resin, it is well known that two monomers, 4,4'-difluorobenzophenone and hydroquinone, are subjected to an aromatic nucleophilic substitution type solution polycondensation reaction using potassium carbonate in diphenyl s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G67/00
CPCC08G65/4012C08G2650/40C08G67/00C08L71/12C08L2203/30
Inventor 松冈龙一西田祥子桝本雅也前山胜也
Owner DIC CORP