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Method and device for preparing olefin through catalytic conversion of petroleum hydrocarbon raw material

A technology for catalytic conversion and olefin production, which is used in hydrocarbon cracking to produce hydrocarbons, chemical instruments and methods, petroleum industry, etc., and can solve problems such as high reaction temperature, reduced catalytic cracking reaction effect, and reduced catalyst cracking activity.

Active Publication Date: 2020-10-23
QINGDAO JINGRUN PETROCHEM DESIGN INST CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Although in order to increase the production of low-carbon olefins, 5-8% additives can be added to the regenerator to further convert small molecules, but when the additives are added to the FCC catalyst, due to the dilution of the catalyst, the cracking activity of the catalyst will inevitably decrease.
Usually every 5% additive is added, the cracking conversion rate of heavy oil decreases by 1 percentage point, and the reduction of conversion rate of heavy oil is an important factor that seriously affects the technical economy of FCC. , the improvement of the target product is limited
[0011] 2. Since the second reaction system requires more heat of reaction, coke is generally less, and the heat released by the regeneration of coke itself cannot provide the heat required for the reaction. If the original technology is used to establish an independent second reaction system, it will be restricted by heat balance problems
After the process of first cooling down and then heating up, the investment in equipment and energy consumption is increased, which greatly reduces the economical efficiency of the process technology
[0013] 4. The production of olefins from petroleum hydrocarbons requires a higher reaction temperature, generally higher than 650°C; the reaction process of catalyzing olefins from catalytic cracking feedstock oil, especially heavy feedstock oil, is a process of gradual cracking and gradual reduction of molecular weight; the smaller the molecule The more difficult it is to activate, the higher the reaction temperature is required, and the high temperature will naturally reheat the cracking reaction, which will affect the selectivity of the target product; how to allocate the reaction temperature and the molecular characteristics of petroleum hydrocarbons, balance the catalytic cracking reaction and thermal cracking reaction, and realize the The limit control of reaction is significant; the desired reaction process is to increase the proportion of catalytic reaction as much as possible in the cracking stage of heavy oil and other macromolecules, limit thermal cracking, and gradually increase the temperature and increase the proportion of thermal cracking reactions in the cracking stage of small molecules; The heat of the reaction process is provided in the inlet area of ​​the reactor, and the reaction is a process of gradually cooling down, especially for the reaction of ethylene production. Due to the high reaction temperature required, the initial stage, that is, the heavy oil cracking stage in the lower part of the reactor, has a higher reaction temperature and heavy components The thermal cracking reaction is carried out directly, reducing the effect of the catalytic cracking reaction

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  • Method and device for preparing olefin through catalytic conversion of petroleum hydrocarbon raw material
  • Method and device for preparing olefin through catalytic conversion of petroleum hydrocarbon raw material

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Experimental program
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Effect test

Embodiment approach 1

[0070] The method for producing olefins by catalytic conversion of petroleum hydrocarbon raw materials in this embodiment adopts figure 1 The catalytic conversion device shown is equipped with a first reaction regeneration system and a second reaction regeneration system, and uses heavy petroleum hydrocarbons and hydrocracking tail oil as raw materials. In specific implementation, heavy petroleum hydrocarbons can be vacuum wax oil, residue oil, coker wax oil, deasphalted oil, hydrogenated wax oil, hydrogenated residual oil, hydrogenated catalytic diesel oil, crude oil, condensate oil, or a mixture thereof, with a boiling point higher than 320°C; in the present invention, hydrocracking Tail oil is a well-known technical term in the art, and its properties are related to the feedstock oil used in hydrocracking. In practice, the BMCI value of hydrocracking tail oil capable of catalytic conversion is less than or equal to 20;

[0071] The first reaction regeneration system is equi...

Embodiment 1

[0082] A factory uses heavy petroleum hydrocarbons and hydrocracking tail oil as raw materials to catalytically convert olefins, using equipment and processes such as figure 1 As shown, the implementation parameters are as follows:

[0083] The reaction materials are atmospheric heavy oil and hydrocracking tail oil, and the hydrocracking tail oil is fed separately. Atmospheric heavy oil, density 0.91, hydrogen content 12.8% (weight), residual carbon 3.8%, saturated hydrocarbon content 61%, Ni less than 4.0ppm, V less than 0.1ppm; hydrocracking tail oil density 0.82, BMCI value 10.6; hydrogenation The amount of cracked tail oil accounts for 10% of the raw oil;

[0084] Atmospheric heavy oil preheating temperature is 220°C; hydrocracking tail oil temperature is 300°C;

[0085] The reaction conditions of the first reactor: the reaction temperature (i.e. the reaction temperature at the outlet of the reactor) TIC-1 is 530°C, the reaction time is 1.0s (seconds); the temperature of...

Embodiment approach 2

[0098] The method for producing olefins by catalytic conversion of petroleum hydrocarbon raw materials in this embodiment adopts figure 2 The catalytic conversion device shown is provided with a first reaction regeneration system and a second reaction regeneration system;

[0099]The second reaction system product R24 drawn from the top outlet of the second settler D20 enters the fractionation tower T20 after heat exchange and cooling by the heat exchanger A1, and the second reaction system product R24 is separated into liquefied gas and dry gas gas product F21, gasoline group Fraction F22, light cycle oil component F23 and tower bottom heavy component F24;

[0100] A logistics pipeline is arranged between the first reaction gas product outlet R14A and the bottom of the second reactor R20, and the first reaction system product heavy component separation tower T10 is arranged on the logistics pipeline at the same time; the first reaction system product R14 first passes through...

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Abstract

The invention relates to a method for preparing olefin through catalytic conversion of a petroleum hydrocarbon raw material, and belongs to the technical field of petroleum hydrocarbon catalytic conversion. According to the method, heavy petroleum hydrocarbon and hydrocracking tail oil are adopted as raw materials to produce olefin, the heavy petroleum hydrocarbon and the hydrocracking tail oil are subjected to catalytic conversion in a first catalyst environment of a first reactor and a first catalyst environment of a third reactor of a first reaction regeneration system respectively, part orall of a generated gas-phase product enters a second reaction regeneration system, and a secondary high-temperature reaction and a high-temperature reaction are performed in a second catalyst environment to prepare olefin. According to the invention, three gradually increased temperature gradients in series connection, i.e., a first reactor and third reactor low-temperature zone, a second reactorsecondary high-temperature zone and a second reactor high-temperature zone, are arranged, meanwhile, proper special catalysts are respectively prepared for low-temperature cracking and high-temperature cracking, so that double reaction systems and double catalyst circulation are realized, and the yield of a high-value target product is increased.

Description

technical field [0001] The invention belongs to the technical field of catalytic conversion of petroleum hydrocarbons, and in particular relates to a method for producing olefins by catalytic conversion of petroleum hydrocarbon raw materials. The invention also provides a device for realizing the above method. Background technique [0002] Low-carbon olefins represented by ethylene and propylene are the most basic raw materials in the chemical industry. The existing catalytic conversion technology is to produce low-carbon olefins while producing gasoline and diesel, which is far from meeting the current market demand for organic chemical raw materials. Aromatics is an important organic chemical raw material second only to ethylene and propylene in output and scale. Its derivatives are widely used in the production of chemical fibers, plastics, rubber and other chemical products and fine chemicals. With the continuous development of petrochemical and textile industries, the wo...

Claims

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Application Information

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IPC IPC(8): C07C4/06C07C11/04C07C11/06C10G57/00B01J19/00B01J8/00
CPCC07C4/06C10G57/00B01J19/0046B01J8/007C10G2400/20C10G2300/202C10G2300/205C07C11/04C07C11/06Y02P20/52Y02P20/584
Inventor 石宝珍李荻郭江伟
Owner QINGDAO JINGRUN PETROCHEM DESIGN INST CO LTD
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