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Magnesia carbon brick using phenolic resin added with catalyst

A technology of phenolic resin and catalyst, which is applied in the field of magnesia-carbon bricks, can solve the problems of high cost of nano-carbon, difficulty in uniform dispersion, etc., and achieve the goal of improving density and erosion resistance, reducing porosity, and improving oxidation resistance and mechanical strength Effect

Active Publication Date: 2020-12-04
江苏苏嘉集团新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, when the carbon content decreases, the thermal shock resistance, flexibility and fracture toughness of magnesia carbon bricks will decrease when subjected to severe thermomechanical stress. In order to solve these problems, modern attempts to use nano-carbon sources such as carbon nanotubes and graphene Or graphite oxide nano-film, nano-carbon black, etc., improve the performance of carbon-containing refractory materials through nano-structure matrix. Although the application of nano-carbon effectively improves the physical and thermomechanical properties of magnesia-carbon bricks, the cost of nano-carbon is high and it is not easy to disperse uniformly.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A magnesia-carbon brick with the addition of a catalyst phenolic resin, its ingredients contain A component, B component and C component, and the content ratio between the A component, B component and C component is 3:1: 1. The A component is composed of fused magnesia, flaky graphite and binder, wherein the content ratio between fused magnesia, flaky graphite and binder is 3:1:4, and the B group It is composed of ceramics and ferric oxide powder. According to the content ratio, ceramics: ferric oxide powder = 3:1. The C component system is composed of glass fiber and catalyst. According to the content ratio, glass fiber: catalyst =2:1;

[0026] In component A, the binder is pitch-modified phenolic resin, and the raw materials of pitch-modified phenolic resin are emulsified pitch and phenolic resin, wherein the ratio of emulsified pitch and phenolic resin is 2:1, and the preparation method of pitch-modified phenolic resin is: Add phenolic resin to the emulsified asphal...

Embodiment 2

[0035] A kind of preparation of the magnesia-carbon brick of application adding catalyst phenolic resin comprises the following processing steps:

[0036] ① Using metal aluminum powder as an antioxidant, add fused magnesia and flake graphite to the binder pitch-modified phenolic resin, and stir for 1 hour to obtain a mixture A;

[0037] ② Evenly add ferric oxide powder to the ceramic powder with binder, stir and mix to obtain mixture B;

[0038] ③ Mix mixture A and mixture B, stir for 1 hour, add glass fiber, and continue stirring for 1 hour;

[0039] ④ Add the catalyst, mix for 30 minutes, and place the material in a temperature-controllable environment for 12 hours;

[0040] ⑤ Put it into the mold, pressurize it at 150MPa, and cure it at 200°C for 24h;

[0041] ⑥ Put the mixed powder of buried coke and flake graphite in the alumina sagger, place it in an electric furnace and heat it to 800-1400°C at a heating rate of 3°C / min, and keep it warm for 3h.

[0042] In summary, ...

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Abstract

The invention relates to the technical field of magnesia carbon bricks, and discloses a magnesia carbon brick using phenolic resin added with a catalyst. The magnesia carbon brick comprises the following ingredients: a component A, a component B and a component C, wherein a content ratio of the component A to the component B to the component C is 3: 1: 1; the component A is composed of fused magnesite, flake graphite and a binding agent in a content ratio of 3: 1: 4; the component B is composed of ceramic and ferroferric oxide powder in a content ratio of 3: 1; and the component C is composedof glass fibers and a catalyst in a content ratio of 2: 1. In the magnesia carbon brick using phenolic resin added with the catalyst, the use of the iron-catalyzed phenolic resin promotes the structural rearrangement of the magnesia carbon brick, leads to the formation of nanotubes and more ceramic whiskers, improves the performance of the magnesia carbon brick at high temperature, and obviously enhances the oxidation resistance and mechanical strength of the magnesia carbon brick.

Description

technical field [0001] The invention relates to the technical field of magnesia-carbon bricks, in particular to a magnesia-carbon brick with catalyst added phenolic resin. Background technique [0002] Magnesia-carbon bricks are made of high-melting point basic oxide magnesia (melting point 2800°C) and high-melting point carbon materials that are difficult to be infiltrated by slag as raw materials, adding various non-oxide additives, and combining them with carbon binders. Non-burning carbon composite refractory material. Magnesia carbon bricks are mainly used in the lining of converters, AC electric arc furnaces, DC electric arc furnaces, and slag lines of ladles. [0003] Magnesia-carbon bricks have good high temperature resistance, strong slag resistance, good thermal shock resistance, and low high-temperature creep. In recent years, the development of low-carbon magnesia-carbon bricks has become a research hotspot. [0004] However, when the carbon content decreases, ...

Claims

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Application Information

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IPC IPC(8): C04B35/043C04B35/66C04B35/634C04B35/82C04B35/64
CPCC04B35/043C04B35/63476C04B35/82C04B35/64C04B2235/425C04B2235/3272C04B2235/5216C04B2235/3826C04B2235/402C04B2235/6562
Inventor 曹丽云龚育才彭仁俞晓东
Owner 江苏苏嘉集团新材料有限公司
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