The invention belongs to the technical field of
refractory materials, and discloses an alkali-
corrosion-resistant
refractory castable for a
chemical waste liquid incinerator and a preparation method thereof.The preparation method comprises the steps that sintered
mullite,
andalusite and binding clay serve as raw materials,
boron-containing material
powder, a dispersing agent and a coagulation accelerator are added, the mixture is mixed and then placed in a stirrer to be subjected to
dry mixing, a proper amount of water is gradually added in the stirring process, and the mixture is stirred to be uniform; performing wet mixing until the aggregate and the
powder are fully mixed, pouring the
slurry into a mold on a vibration table, performing mold-carrying natural curing, demolding to obtain a blank, and performing
drying and heat treatment on the blank to obtain the alkali-
corrosion-resistant
refractory castable for the
chemical waste liquid furnace. The raw materials are simple, the production efficiency is high, the
boron-containing material
powder is introduced into the refractory castable, the
viscosity of alkali-containing melt is improved by utilizing the special abnormal
boron phenomenon when the boron-containing material powder makes contact with alkaline
oxide, a compact high-
viscosity phase formed on the surface of the refractory at the high temperature hinders
erosion and
permeation of the alkali melt, the excellent effect of alkali
corrosion resistance is achieved, and the service life of the refractory castable is prolonged. And the service life of the lining of the incinerator is prolonged, and wide application prospects are achieved.