Zirconia ceramic and preparation method and application thereof
A zirconia ceramic and zirconia technology are applied in the field of zirconia ceramics and their preparation to achieve the effects of low resistivity, good toughness and low density
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[0026] The present invention also provides a preparation method of zirconia ceramics, the preparation method comprising the following steps:
[0027] S1. Mix zirconia containing yttrium oxide, titanium nitride, niobium carbide, nickel, and niobium pentoxide powder with a dispersant and a binder to form a slurry;
[0028] S2, drying and shaping the slurry, and then sintering in vacuum or inert gas to obtain zirconia ceramics;
[0029] Wherein, based on the total amount of the powder, the content of titanium nitride is 17-30wt%, the content of niobium carbide is 2-15wt%, the content of nickel is 1-7wt%, and the content of niobium pentoxide is 0.1- The content of 4wt% yttria-containing zirconia is 56-80wt%, and the zirconia contains 2-4mol% yttria.
[0030] In the present invention, the powders of yttria-containing zirconia, niobium pentoxide, titanium nitride, niobium carbide and nickel can be provided alone or in combination in the form of high-purity powder. For example, ytt...
Embodiment 1
[0057] Raw materials: 200g of composite powder, which contains niobium pentoxide (Nb 2 o 5 ) 2.5wt%, niobium carbide (NbC) 10wt%, titanium nitride (TiN) 20wt%, nickel (Ni) 3wt%, 64.5wt% zirconia powder containing 3mol% yttria stabilized.
[0058] Add the raw material to the ball mill tank and add water ball mill for 8h, then add 0.02wt% hypromellose and water sand mill for 10h in the sand mill, and finally add the binder of 4wt% powder (the molar ratio is 1: 1 PEG4000 and PVA) were stirred for 0.5h to form a spray slurry with a solid content of 25% by weight;
[0059] Send the slurry into the spray tower for spray drying (inlet air temperature is 250°C, outlet air temperature is 110°C, centrifugal speed is 15 revolutions per second) to form a spherical powder with strong fluidity for dry pressing, and then dry pressing (A press with a tonnage of 200 tons uses an oil pressure of 8MPa);
[0060] The molded powder was sintered in vacuum at 1500°C for 2 hours for pressureless s...
Embodiment 2
[0065] Raw materials: 200g of composite powder, which contains niobium pentoxide (Nb 2 o 5 ) 2.5wt%, niobium carbide (NbC) 12.5wt%, titanium nitride (TiN) 22.5wt%, nickel (Ni) 3wt%, 59.5wt% zirconia powder containing 3mol% yttria stabilized.
[0066] Add the raw material to the ball mill tank and add water ball mill for 8h, then add 0.02wt% hypromellose and water sand mill for 10h in the sand mill, and finally add the binder of 4wt% powder (the molar ratio is 1: 1 PEG4000 and PVA) were stirred for 0.5h to form a spray slurry with a solid content of 30% by weight;
[0067] Send the slurry into the spray tower for spray drying (inlet air temperature is 250°C, outlet air temperature is 110°C, centrifugal speed is 15 revolutions per second) to form a spherical powder with strong fluidity for dry pressing, and then dry pressing (A press with a tonnage of 200 tons uses an oil pressure of 8MPa);
[0068]The molded powder was sintered in vacuum at 1500°C for 2 hours for pressureles...
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