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Concrete repair material, concrete repair coating and preparation method thereof

A technology for repairing materials and concrete, which is applied in the field of concrete, and can solve problems such as cracking, broken boards, local depressions or misalignment, cracking and loosening, and local fragmentation into small pieces, reducing the service life of repairing materials, and affecting driving comfort on the road surface, etc. , to prevent moisture from entering the interior of the repair material, prolong life, prevent extrusion and brittle cracking

Pending Publication Date: 2022-02-11
CHINA RAILWAY NO 9 GRP NO 3 CONSTR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Cement pavement treatment not only has good construction performance and excellent durability, but also has solid pavement structure, strong diffusion load capacity, large friction resistance, good anti-skid performance, good wear resistance, good temperature and water stability, and long service life However, the cement concrete pavement also has some fatal defects, such as certain defects in the use conditions, environmental conditions, roadbed construction quality and materials, etc., it is easy to cause different degrees of local damage, such as Cracks, broken plates, local depressions or dislocations, cracks and loosening, local breakage into small pieces, peeling and peeling, local loosening to form potholes, slag drop or exposed pitted surface, etc. Once the damage occurs, it will be damaged if it is not repaired in time. It will develop rapidly and spread to the surrounding area, thus forming a larger area of ​​damage. When these local damages reach a more serious level, it will not only affect the driving comfort on the road surface, but also damage the vehicle and even cause traffic accidents. Local damage may lead to more serious consequences. For this reason, the study of cement concrete rapid repair materials and methods is of great significance for the development and use of cement concrete pavement
[0003] For example, a concrete repair material and its preparation method proposed in Chinese patent CN109516747B, the material for concrete crack repair provided by this patent, at first utilizes cement, quartz sand, and river sand as base materials, for use after the repair material is solidified Provide sufficient strength; the epoxy-polyurethane composite material used not only has a certain degree of fluidity, but also maintains good elasticity, which can maintain a certain degree of fluidity in the initial stage of the repair material, make the material permeate and fill evenly, and improve curing After the strength; in the added epoxy-polyurethane composite material, fluorinated modified acrylic acid is used to modify the epoxy resin, which improves the durability of the repair material under ultraviolet conditions; the exothermic material and thermal change The materials cooperate with each other. Since the exothermic material will release heat when it meets water, and the thermally variable monomer N-isopropylacrylamide is used in the thermally variable material, the material will shrink after being heated. Therefore, after the initial crack is added , the heat-changing material will leave enough space to allow other polymer materials and base materials to flow into the gap after being heated and shrink, so that more base materials and polymers can be accommodated in the gap, and when the heat is dissipated, the heat-changing material The material will expand, so that the base material and polymer can fully fill the cracks and achieve high repair strength, but it still does not have the advantage of aging resistance, and it is difficult to withstand long-term vehicle rolling and thermal expansion and contraction of asphalt itself pressure, it will soon rupture again, reducing the service life of the repair material

Method used

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Examples

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preparation example Construction

[0044] The present invention also proposes a method for preparing a concrete repair coating, the preparation method adopts the above-mentioned concrete repair material, and the preparation method comprises the following steps:

[0045] Step 1, weighing cement, fine sand and limestone according to the proportion, stirring and mixing to obtain the concrete base material;

[0046] Step 2, weighing the hydrophobic material, dispersed latex powder and expansion agent according to the proportion, heating and mixing to obtain the first mixture;

[0047] Step 3, adding defoamer and early strength agent to the first mixture obtained in step 2, heating and stirring to obtain a second mixture;

[0048] Step 4, mixing the concrete base material obtained in step 1 with the second mixture obtained in step 3, drying and heat preservation, to obtain the concrete repair material;

[0049] Step 5, adding water to the concrete repairing material obtained in step 4, stirring and mixing to obtain...

Embodiment 1

[0060] The concrete repair material of the present embodiment comprises the following raw materials according to parts by weight: 90 parts of cement, 10 parts of fine sand, 40 parts of limestone, 10 parts of hydrophobic material, 30 parts of dispersed latex powder, and 20 parts of expansion agent 10 parts, 10 parts of defoamer, 6 parts of early strength agent, 5 parts of surfactant, 7 parts of anti-ultraviolet agent, 3 parts of pigment and 6 parts of filler.

[0061] The preparation method of the concrete repair coating of the present embodiment comprises the following steps:

[0062] (1) Pour 90 parts of cement, 10 parts of fine sand and 40 parts of limestone into the mixing equipment for uniform mixing. The mixing time is 30 minutes to obtain the concrete base material;

[0063] (2) Mix 10 parts of hydrophobic materials (including 2 parts of n-butyl polyacrylate, 2 parts of phthalic anhydride, 4 parts of azobisisobutyronitrile and 2 parts of diallyl phthalate), 30 parts The...

Embodiment 2

[0072] The concrete repair material of the present embodiment comprises the following raw materials according to parts by weight: 100 parts of cement, 20 parts of fine sand, 50 parts of limestone, 20 parts of hydrophobic material, 40 parts of dispersed latex powder, and 30 parts of expansion agent parts, 15 parts of defoamer, 7 parts of early strength agent, 6 parts of surfactant, 8 parts of anti-ultraviolet agent, 5 parts of pigment and 8 parts of filler.

[0073] The preparation method of the concrete repair coating of the present embodiment comprises the following steps:

[0074] (1) Pour 100 parts of cement, 20 parts of fine sand and 50 parts of limestone into the mixing equipment for uniform mixing. The mixing time is 50 minutes to obtain the concrete base material;

[0075] (2) Mix 20 parts of hydrophobic materials (including 4 parts of n-butyl polyacrylate, 4 parts of phthalic anhydride, 8 parts of azobisisobutyronitrile and 4 parts of diallyl phthalate), 40 parts The ...

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Abstract

The invention relates to the technical field of concrete, in particular to a concrete repair material, a concrete repair coating and a preparation method thereof. The concrete repairing material comprises the following raw materials in parts by weight: 80-120 parts of cement, 10-30 parts of fine sand, 40-60 parts of limestone, 10-30 parts of a hydrophobic material, 30-50 parts of dispersed latex powder, 20-40 parts of an expanding agent, 10-20 parts of a defoaming agent and 6-9 parts of an early strength agent. The concrete repairing material disclosed by the invention has the advantages of short setting time, high early strength, water resistance, aging resistance and relatively long service lifetime.

Description

technical field [0001] The invention belongs to the technical field of concrete, and in particular relates to a concrete repair material, a concrete repair coating and a preparation method thereof. Background technique [0002] Cement pavement treatment not only has good construction performance and excellent durability, but also has solid pavement structure, strong diffusion load capacity, large friction resistance, good anti-skid performance, good wear resistance, good temperature and water stability, and long service life However, the cement concrete pavement also has some fatal defects, such as certain defects in the use conditions, environmental conditions, roadbed construction quality and materials, etc., it is easy to cause different degrees of local damage, such as Cracks, broken plates, local depressions or dislocations, cracks and loosening, local breakage into small pieces, peeling and peeling, local loosening to form potholes, slag drop or exposed pitted surface,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B26/06C04B28/10C04B28/00C04B111/72
CPCC04B26/06C04B28/10C04B28/105C04B28/00C04B2111/72C04B2111/00482C04B2201/50C04B14/06C04B14/28C04B24/04C04B24/129C04B24/045C04B2103/0057C04B24/2641C04B22/148C04B22/08C04B22/064C04B2103/50C04B24/026C04B24/122
Inventor 李学方胡彦超崔国臣王世伟刘云龙史亮郭锰王学明宋天淼苏日乐赵金涛
Owner CHINA RAILWAY NO 9 GRP NO 3 CONSTR CO LTD
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