Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Build-up welding electrode for composite double-metal big gear re-manufacturing technology

A composite gear and surfacing welding rod technology, applied in the field of material science and engineering, can solve the problems of difficult to manufacture heating furnaces for heat treatment, economic losses, waste of energy, etc., and achieve the effects of reducing energy consumption, avoiding pollution, and improving service life

Inactive Publication Date: 2005-07-27
YANSHAN UNIV
View PDF0 Cites 11 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large diameter of large gears, it is difficult to manufacture a heating furnace for its heat treatment. Even if such a large heating furnace can be manufactured, due to its large volume, it will waste a lot of energy and cause huge economic losses to the enterprise. The green remanufacturing of composite bimetallic large gears by surfacing welding is limited to a certain extent

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0010] The following disclosure is an embodiment of the present invention, and the chemical composition of the electrode coating is (wt%): rutile 2.4, marble 46.1, fluorite 21.5, quartz 2.7, clay 4.6, high carbon ferrochrome 2.8, high carbon ferromanganese 3.5 , ferrosilicon 2.6, titanium iron 8.8, molybdenum iron 5.2, cerium oxide 2.8, metal nickel 5. The welding core adopts H08A steel welding wire. The modulus of the binder water glass used is 2.9, and the concentration (Baume degree) is 49. For ferrosilicon, ferrochrome and ferromanganese, passivation treatment is required before use. The passivation process for ferrosilicon powder is 730°C, for ferrochrome powder is 560°C, and for ferromanganese powder is 320°C. Keep warm for 1 hour. Mix the relevant powders in the above formula with a mixer, then add water glass and stir evenly, extrude the welding rod with a welding rod coating machine, dry the welding rod at 280°C, and then grind the head and tail.

[0011] Use the s...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A welding electrode for the build-up welding to manufacture large bimetal gear is composed of steel wire core H08A, adhesive (water glass), and welding agent prepared from rutile, marble, fluorspar, quartz, argil, high-carbon ferrochromium, high-carbon ferromanganese, ferrosilicon, ferrotitanium, ferromolybdenum, cerium oxide and nickel.

Description

technical field [0001] The invention belongs to the field of material science and engineering. Background technique [0002] Large gears are transmission parts widely used in metallurgical machinery, mining machinery, agricultural machinery, petrochemical machinery and other industries. In the traditional manufacturing process of smelting, casting, forging, heat treatment and machining, not only consumes a lot of energy, but also Seriously pollute the environment; even after decommissioning large gears still cause environmental pollution. Through green remanufacturing technology, it can restore its original shape and size, and improve its service life, thereby reducing energy waste and environmental pollution during its manufacturing process. [0003] Remanufacturing technology is to use original parts, adopt high-tech surface engineering technology and other processing technologies to restore the size, shape and performance of parts, form remanufactured blanks, and form re...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K35/22
Inventor 杨庆祥王爱荣刘建华
Owner YANSHAN UNIV
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2025 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com