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Abrasive corrosive-resisting butterfly valve, its production and forming mould

A kind of butterfly valve, anti-corrosion technology, applied in the direction of lift valve, valve device, mechanical equipment, etc., can solve the problem of not resistant to chloride ion corrosion, increase replacement frequency, large area of ​​anti-corrosion lining, etc., to improve wear resistance and resistance Corrosion performance, increase the sealing interference, and improve the effect of bonding fastness

Inactive Publication Date: 2007-11-21
宜兴市宙斯泵业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The stainless steel valve plate is not only not wear-resistant enough, but also not resistant to chloride ion corrosion. Usually, in the above-mentioned environment, the service life is only 5-6 months (flow rate 4m / s); rubber-coated valve plate, because the rubber vulcanizing agent is alkali If the valve plate is used in alkaline circulating fluid for a long time, it will cause the rubber layer to swell and soften, reduce the mechanical strength, and reduce the wear resistance. Usually, the service life is only about one year (flow rate 4m / s); plastics such as polypropylene , PE, FEP coated valve plate, although it has good acid and alkali resistance, but the wear resistance is not enough, the service life is only about 7-8 months (flow rate 4m / s)
However, the power flue dust desulfurization system requires an overhaul period of more than 2 years. Such a low service life of the butterfly valve increases the frequency of replacement and shortens the overhaul period, which not only increases the cost of use, but also causes abnormal operation of the desulfurization equipment due to the short replacement period. increased operating costs
[0003] In addition, for large-caliber butterfly valves (for example, the diameter is above 400mm), the anti-corrosion lining area of ​​the valve body has a large area of ​​anti-corrosion lining. Used in heat alternating circulating fluid, it is very easy to cause cracking and peeling of the lining layer, resulting in damage to the lining layer and affecting the anti-corrosion function
[0004] Therefore, currently used in wet desulfurization projects with large circulating liquid and solid content, such as butterfly valves in power plants and metallurgical systems, the service life is short, which has become a major obstacle in the industry. Although people try to improve the service life of butterfly valves in various ways, there is no success. big change

Method used

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  • Abrasive corrosive-resisting butterfly valve, its production and forming mould
  • Abrasive corrosive-resisting butterfly valve, its production and forming mould
  • Abrasive corrosive-resisting butterfly valve, its production and forming mould

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1: Referring to Fig. 1, the wear-resistant and corrosion-resistant butterfly valve of the present invention has a metal valve plate 2 with an anchoring cladding pit 4 processed on the surface, and an annular groove 1 on the thickness surface of the peripheral surface, which is formed by casting Covered with castable acid and alkali resistant polyurethane elastomer 3. The body is lined with a polyethylene plastic liner.

[0034]Valve plate casting coating, see Figure 9, the pouring mold is composed of an upper mold 14 and a lower mold 15 that are asymmetrically cut according to the height of the cavity, so that the parting surface 17 deviates from the centerline of the thickness of the valve plate, and the outer periphery of the upper mold is smaller. The lower mold is large and has positioning steps, which are positioned and fixed by the ring 16, and the cavity surface is designed according to the coating thickness. Wherein the protruding support 20 that is ...

Embodiment 2

[0035] Embodiment 2: Referring to Figures 2, 5, and 6, as mentioned above, the anchoring cladding on the valve plate surface is arranged in a circular arrangement of through holes 6 and / or bosses 5 . The flow-through wall of the valve body 9 is welded with a block-shaped metal mesh 10 , and then lined with a plastic layer or a polyurethane elastomer layer 11 .

[0036] Casting type acid and alkali resistant polyurethane elastomer, obtained by polymerization of polycaprolactone and isocyanate (MDI), adding a compound chain extender with a total amount of 13% of the prepolymer, of which 12% of the chain extender is added for the first time 1,4 -butanediol, 3.6% trimethylolpropane, a second addition of 59.4% hydroquinone-bis(β-hydroxyethyl) ether (HOEE), and 25% resorcinol-bis(β- Hydroxyethyl) ether, the stirring reaction is completed within one minute, and injected into the mold. It is possible to obtain a polyurethane coating layer with a service temperature up to 130°C and be...

Embodiment 3

[0037] Embodiment 3: Referring to Figures 3 and 4, as mentioned above, the radial peripheral surface of the valve plate is concaved into serrations 7 or dovetail ring grooves 8 .

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PUM

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Abstract

The invention is about the amelioration to the wearing and corrosion resistant butterfly valve, the character is that at least the valve plate surface coat is a elastic mass which is a resistance to acid, alkali-proof and pouring polyurethane. At least the valve plate which is the easiest to be abraded is coated by the polyurethane, it can greatly improve wearing and resistant ability of the valve plate, also can greatly improve the acid- resisting, alkali-proof and chloride ion-resisting ability, so it can prolong the operating life of the butterfly valve. There are warp lining betweens the lining in overflowing part of the valve body and the body of valve for anchoring, it can greatly enhance the firm ability of the lining and the valve body, and will not make the lining slough, it is especially the same with the heavy caliber such as the 500-1000mm latus rectum butterfly valve.

Description

technical field [0001] The invention relates to the improvement of the wear-resistant and corrosion-resistant butterfly valve, in particular to a wear-resistant and corrosion-resistant butterfly valve with a longer service life in the flue dust wet desulfurization system. Background technique [0002] The most abrasive part of a butterfly valve is the valve plate. Existing wear-resistant and corrosion-resistant butterfly valves, such as butterfly valves used in soot wet desulfurization systems, usually use stainless steel valve plates, and rubber and plastic coated valve plates. The flue dust wet desulfurization circulating fluid not only has a particle solid content of 5-15%, but also has alkaline substances such as calcium hydroxide, magnesium hydroxide, sodium hydroxide, or ammonium hydroxide in the desulfurization circulating fluid due to different neutralization media. , and the circulating fluid becomes acidic after the neutralization medium is absorbed and saturated,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16K1/22F16K1/36B29C39/00B29C39/26
Inventor 将龙福谭希平殷国强
Owner 宜兴市宙斯泵业有限公司
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